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11. 发明专利

JP2007016738A Method of manufacturing part for insertion, cylinder block, and cylinder liner 有权
标题翻译：制造插件的方法，缸体块和缸体衬套
公开(公告)号：JP2007016738A
公开(公告)日：2007-01-25
申请号：JP2005201004
申请日：2005-07-08
申请人： Teikoku Piston Ring Co Ltd , Teipi Kogyo Kk , Toyota Motor Corp , テーピ工業株式会社 , トヨタ自動車株式会社 , 帝国ピストンリング株式会社
发明人： MIYAMOTO NORITAKA , HIRANO MASATERU , TAKAMI TOSHIHIRO , SHIBATA KOHEI , YAMASHITA NOBUYUKI , MIHARA TOSHIHIRO , SAITO GIICHIRO , HORIGOME MASAMI , SATO TAKASHI
IPC分类号： F02F1/00 , B22D19/00 , B22D19/08 , F02F1/18
CPC分类号： C23C24/04 , B22D19/0009 , B22D19/0081 , C23C28/021 , F02F1/004 , Y10T29/49272
摘要： PROBLEM TO BE SOLVED: To produce high heat conductivity between a metal layer formed on the outer peripheral surface of a cylinder liner and a metal inserted after casting in the cylinder liner with outer peripheral surface inserted into a block material. SOLUTION: A metal coating layer 8 on which a molten metal is solidified due to the contact of the molten metal therewith when a cylinder block is cast is formed by a cold spray. The metal coating layer 8 can be formed on a cylinder liner body 2a in a non-molten state and in an oxygen cut-off state. Since oxide film and oxide layer are not almost present on and in the formed metal-coated layer 8, the adhesiveness of the cylinder block to the outer peripheral surface 2c of the metal coating layer 8 and the block material can be extremely increased. Accordingly, a heat conductivity from the boundary surface of the metal coating layer 8 to the cylinder block is increased. Since oxide layer is not almost present also in the metal coating layer 8, the heat conductivity of the metal coating layer 8 itself is increased. Thus, the heat conductivity from the metal coating layer 8 to the cylinder block side is sufficiently increased. COPYRIGHT: (C)2007,JPO&INPIT
摘要翻译：要解决的问题：在气缸套的外周表面上形成的金属层和插入到气缸套中的金属之间产生高导热性，其中外周表面插入块状材料中。解决方案：通过冷喷涂形成当铸造汽缸体时由于熔融金属与熔融金属的接触使熔融金属固化的金属涂层8。金属被覆层8可以以非熔融状态和氧气截止状态形成在气缸套主体2a上。由于氧化膜和氧化物层几乎不存在于形成的金属涂层8中，所以可以极大地提高气缸体与金属涂层8的外周面2c和块体材料的粘附性。因此，从金属被覆层8的边界面向气缸体的导热性提高。由于金属被覆层8中也不存在氧化物层，所以金属被覆层8本身的导热性提高。因此，从金属被覆层8到气缸体侧的导热性充分提高。版权所有（C）2007，JPO＆INPIT

12. 发明专利

JP2007016737A Cylinder liner and its manufacturing method 有权
标题翻译：气缸内衬及其制造方法
公开(公告)号：JP2007016737A
公开(公告)日：2007-01-25
申请号：JP2005201002
申请日：2005-07-08
申请人： Teikoku Piston Ring Co Ltd , Teipi Kogyo Kk , Toyota Motor Corp , テーピ工業株式会社 , トヨタ自動車株式会社 , 帝国ピストンリング株式会社
发明人： MIYAMOTO NORITAKA , TAKAMI TOSHIHIRO , HIRANO MASATERU , SHIBATA KOHEI , YAMASHITA NOBUYUKI , MIHARA TOSHIHIRO , SAITO GIICHIRO , HORIGOME MASAMI , SATO TAKASHI
IPC分类号： F02F1/00 , B22D19/00 , B22D19/08 , C23C4/06 , C23C4/10 , C23C4/12 , F02F1/18
CPC分类号： B22D19/0009 , B22D19/0081 , F02F1/004 , F02F2200/06 , F05C2251/048 , Y10T29/49272
摘要： PROBLEM TO BE SOLVED: To provide a cylinder liner capable of reducing an axial temperature difference of a cylinder and an engine using the cylinder liner. SOLUTION: In this cylinder liner 2, a high heat conductive coating 3 is formed on the outer peripheral surface 22 of the liner at the upper part 25, and a low heat conductive coating 4 is formed on the outer peripheral surface 22 of the liner at the lower part 26. Also, a laminated coating part in which a part of the high heat conductive coating 3 is overlapped with a part of the low heat conductive coating 4 is formed on the outer peripheral surface 22 of the liner at the intermediate position positioned between the upper part 25 and the lower part 26 of the liner. COPYRIGHT: (C)2007,JPO&INPIT
摘要翻译：要解决的问题：提供一种能够使用气缸套减小气缸和发动机的轴向温差的气缸套。解决方案：在该气缸套2中，在上部25处在衬套的外周面22上形成高导热性涂层3，在外周面22上形成有低导热性涂层4 另外，在高导热性涂层3的一部分与低导热性涂层4的一部分重叠的层叠涂布部分形成在衬垫的外周面22上位于衬套的上部25和下部26之间的中间位置。版权所有（C）2007，JPO＆INPIT

13. 发明专利

JP2007016288A Method for manufacturing sliding member coated with bearing material and sliding member coated with bearing material 审中-公开
标题翻译：制造带轴承材料的滑动构件的制造方法和用轴承材料涂覆的滑动构件
公开(公告)号：JP2007016288A
公开(公告)日：2007-01-25
申请号：JP2005200378
申请日：2005-07-08
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： MIYAMOTO NORITAKA , HIRANO MASATERU
IPC分类号： C23C24/08 , F16C33/12 , F16C33/14
CPC分类号： C23C24/04 , B22F2998/00 , C23C4/126 , C23C4/129 , F16C9/04 , F16C33/12 , F16C33/14 , F16C2204/12 , F16C2204/20 , F16C2204/22 , F16C2220/60 , F16C2223/08 , F16C2223/42 , F16C2223/80 , Y10S384/907 , Y10S384/912 , Y10T428/1216 , Y10T428/12507 , Y10T428/12514 , Y10T428/12667 , B22F9/082
摘要： PROBLEM TO BE SOLVED: To disperse Sn, Pb or the like, being a component capable of improving the seizure resistance or the like, into a bearing coating film for forming a bearing, in a method for manufacturing a sliding member coated with a bearing material and in a sliding member coated with the bearing material. SOLUTION: The sliding member coated with the bearing material is manufactured by coating the sliding surface of a sliding member with the bearing material. The method for manufacturing the sliding member coated with the bearing material includes a bearing material coating process (S14) for forming a coated bearing material layer by making the bearing material collide with the sliding surface in a solid state. The bearing material contains an alloy powder containing Sn. The preferable alloy powder containing Sn is an Al alloy powder containing 4-16 mass% Sn or a Cu alloy powder containing 2-10 mass% Sn. Further, the preferable alloy powder containing Sn is an Al alloy powder containing 8-16 mass% Sn or a Cu alloy powder containing 5-10 mass% Sn. It is preferable that the bearing material contains a prescribed hard material. COPYRIGHT: (C)2007,JPO&INPIT
摘要翻译：待解决的问题：为了将作为能够提高耐发泡性等的组分的Sn，Pb等分散到用于形成轴承的轴承涂膜中，在用于制造涂有轴承材料和涂覆有轴承材料的滑动构件。解决方案：涂覆有轴承材料的滑动构件通过用轴承材料涂覆滑动构件的滑动表面来制造。制造涂覆有轴承材料的滑动构件的方法包括用于通过使轴承材料以固态与滑动表面碰撞来形成涂覆的轴承材料层的轴承材料涂覆工艺（S14）。轴承材料含有含Sn的合金粉末。含有Sn的优选合金粉末是含有4-16质量％的Sn或含有2-10质量％Sn的Cu合金粉末的Al合金粉末。此外，含有Sn的优选合金粉末是含有8〜16质量％的Sn或含有5-10质量％Sn的Cu合金粉末的Al合金粉末。轴承材料优选含有规定的硬质材料。版权所有（C）2007，JPO＆INPIT

14. 发明专利

JP2013019020A Method for manufacturing power module 有权
标题翻译：制造电源模块的方法
公开(公告)号：JP2013019020A
公开(公告)日：2013-01-31
申请号：JP2011152954
申请日：2011-07-11
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： HIRANO MASATERU , OZAKI TOMOKO , TAKATANI TOMOKI , IKEJIRI TAKASHI , TAKANO HIROYUKI , MIYAZAKI TOMOHIRO
IPC分类号： C23C24/04 , H01L21/52 , H01L23/373 , H01L25/07 , H01L25/18
CPC分类号： H01L24/83 , H01L2224/83191 , H01L2924/1305 , H01L2924/13055 , H01L2924/00
摘要： PROBLEM TO BE SOLVED: To provide a method for manufacturing a power module, in which the generation of a void is suppressed in a solder, and the adhesion between a power element and a base material can be improved.SOLUTION: A film formation step is for blowing metal powder in a solid phase together with a compressed carrier gas to form a metal film, on a surface of the base material 11, for soldering the power element 15. The film formation method includes: a first film formation step of blowing the metal powder against the surface of the base material 11 at a blowing pressure such that the carrier gas is contained to form a first metal film 12 made of the metal powder, on the surface of the base material 11; and a second film formation step of blowing the metal powder against a surface of the first metal film 12 at a blowing pressure lower than the blowing pressure of the metal powder in the first film formation step to form a second metal film 13 made of the metal powder, on the surface of the first metal film.
摘要翻译：要解决的问题：提供一种制造功率模块的方法，其中在焊料中抑制空穴的产生，并且可以提高功率元件和基材之间的粘合性。解决方案：成膜步骤用于在基材11的表面上与压缩的载气一起吹入固相中的金属粉末以形成金属膜，用于焊接功率元件15.成膜方法包括：第一成膜步骤，以使得载体载体形成由金属粉末制成的第一金属膜12的吹塑压力将金属粉末吹在基材11的表面上，在基材的表面上材料11; 以及第二成膜步骤，在第一成膜步骤中以比金属粉末的吹送压力低的吹塑压力将金属粉末吹向第一金属膜12的表面，以形成由金属制成的第二金属膜13 粉末，在第一金属膜的表面上。版权所有（C）2013，JPO＆INPIT

15. 发明专利

JP2010159768A Method for manufacturing cylinder liner 有权
标题翻译：制造缸衬的方法
公开(公告)号：JP2010159768A
公开(公告)日：2010-07-22
申请号：JP2010078097
申请日：2010-03-30
申请人： Teikoku Piston Ring Co Ltd , Teipi Kogyo Kk , Toyota Motor Corp , テーピ工業株式会社 , トヨタ自動車株式会社 , 帝国ピストンリング株式会社
发明人： MIYAMOTO NORITAKA , TAKAMI TOSHIHIRO , HIRANO MASATERU , SHIBATA KOHEI , YAMASHITA NOBUYUKI , MIHARA TOSHIHIRO , SAITO GIICHIRO , HORIGOME MASAMI , SATO TAKASHI
IPC分类号： F02F1/00 , B22D19/00 , C23C4/16 , F02F1/10 , F02F1/18
摘要： PROBLEM TO BE SOLVED: To provide a method for manufacturing a cylinder liner, capable of improving a fuel consumption ratio through reduction in temperature difference in an axial direction of a cylinder. SOLUTION: In this method for manufacturing the cylinder liner, a coating film 51 continuing from a liner upper end 23 to a liner lower end 24 is formed by a thermal spraying equipment 52. Specifically, when a high thermal-conductive portion 51A of the coating film 51 is formed on a peripheral surface 22 of a liner upper portion 25, the thermal spraying equipment 52 is separated from the peripheral surface 22 by a reference thermal spraying distance LA. Besides, when forming a low thermal-conductive portion 51B of the coating film 51 is formed on the peripheral surface 22 of a liner lower portion 26, the thermal spraying equipment 52 is separated from the peripheral surface 22 by a low-rate thermal spraying distance LB larger than the reference thermal spraying distance LA. COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：解决的问题：提供一种制造气缸套的方法，其能够通过减小气缸的轴向温度差来提高燃料消耗率。解决方案：在用于制造气缸套的方法中，通过热喷涂设备52形成从衬套上端23延伸到衬套下端24的涂膜51.具体地，当高导热部51A 涂布膜51形成在衬垫上部25的周面22上，热喷涂设备52通过参考热喷涂距离LA与周面22分离。此外，当在衬垫下部26的周面22上形成涂膜51的低导热部51B时，热喷涂设备52通过低速热喷涂距离与周面22分离 LB大于参考热喷涂距离LA。版权所有（C）2010，JPO＆INPIT

16. 发明专利

JP2009231381A Power module 有权
标题翻译：电源模块
公开(公告)号：JP2009231381A
公开(公告)日：2009-10-08
申请号：JP2008072228
申请日：2008-03-19
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： HIRANO MASATERU
IPC分类号： H01L23/36 , H01L23/473
CPC分类号： H01L23/3735 , H01L2924/0002 , H05K1/0203 , H01L2924/00
摘要： PROBLEM TO BE SOLVED: To provide a power module which is superior in radiation performance when a semiconductor element generates heat, effectively relieves stress due to deformation of a cooler forming the power module and suppresses stress occurring in an insulating substrate and the semiconductor element to the minimum.
SOLUTION: In the power module 10, the semiconductor element 5 is loaded on one side of the insulating substrate 4 (DBA), and the cooler 6 is installed on the other side of the insulating substrate 4. A green compact 7 is inserted between the other side of the insulating substrate 4 and the cooler 6.
COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：要解决的问题：为了提供一种在半导体元件产生热量时辐射性能优异的功率模块，有效地减轻了由形成功率模块的冷却器的变形引起的应力，并抑制了在绝缘基板和半导体中产生的应力元素到最小。解决方案：在功率模块10中，将半导体元件5装载在绝缘基板4（DBA）的一侧，并且将冷却器6安装在绝缘基板4的另一侧。生坯7是插入在绝缘基板4的另一侧和冷却器6之间。（C）2010年，JPO和INPIT

17. 发明专利

JP2008305854A Reactor and its manufacturing method 有权
标题翻译：反应器及其制造方法
公开(公告)号：JP2008305854A
公开(公告)日：2008-12-18
申请号：JP2007149520
申请日：2007-06-05
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： ONO MARI , HIRANO MASATERU , SATO TOYOYUKI
IPC分类号： H01F37/00 , H01F41/12
摘要： PROBLEM TO BE SOLVED: To provide a reactor with a resin mold object excellent in both crack resistance and heat dissipation nature, in which the resin mold object is formed around a reactor core housed in a case, and a manufacturing method thereof.
SOLUTION: A reactor 10 comprises a case 3, a heat dissipation board 2 provided on the lower surface of the case 3, and a reactor core 4 equipped with a coil 5 and placed on the heat dissipation board 2 in the case 3. The upper surface of the coil 5 is positioned lower than the upper end of the sidewall of the case 3. In the case 3, a first resin mold object 61 having relatively high hardness and high heat dissipation nature is formed from the heat dissipation board 2 to a portion of the coil 5 at least and a second resin mold object 62 having relatively low hardness is formed from a portion of the coil 5 to the upper end of the sidewall of the case 3 or the vicinity thereof.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：解决的问题：为了提供一种反应器，其具有在容纳在壳体中的反应堆芯周围形成树脂模制对象的抗裂性和散热性两者都优异的树脂模制物体及其制造方法。解决方案：反应器10包括壳体3，设置在壳体3的下表面上的散热板2和装备有线圈5的反应堆堆芯4并放置在壳体3中的散热板2上线圈5的上表面位于比壳体3的侧壁的上端低的位置。在这种情况3中，由散热板形成具有较高硬度和高散热特性的第一树脂成型体61 2到线圈5的至少一部分，并且具有相对低硬度的第二树脂模制对象62由线圈5的一部分形成到壳体3的侧壁的上端或其附近。版权所有（C）2009，JPO＆INPIT

18. 发明专利

JP2007132275A Piston and method for manufacturing same 审中-公开
标题翻译：活塞及其制造方法
公开(公告)号：JP2007132275A
公开(公告)日：2007-05-31
申请号：JP2005326378
申请日：2005-11-10
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： HIRANO MASATERU , KAJIKAWA YOSHIAKI
IPC分类号： F02F3/10 , F02F3/00 , F16J1/01
摘要： PROBLEM TO BE SOLVED: To provide a piston excellent in thermal conductivity and capable of inhibiting generation of a heat spot.
SOLUTION: High thermal conductivity layer composed of material having higher thermal conductivity than material forming a piston body part is coated on a top surface part of the piston body part. The high thermal conductivity layer is joined without melting the top surface part of the piston. Since the high thermal conductivity layer is coated without melting the piston body part, formation of a layer causing drop of thermal resistance and strength due to oxide film, gap, alloy or the like between the top surface part of the piston and the high thermal conductivity layer can be reduced and the piton exhibiting high performance and the method for manufacturing the same can be provided. Especially, overheat of the piston body can be reduced, formation of oxide film and alloy can be reduced, and formation of the large gap can be inhibited in principal by adopting spraying, cold spraying an/or plating as a method for forming the high thermal conductivity layer. Even if a gap is generated in the worst case, the gap can be made small by plating or rolling.
COPYRIGHT: (C)2007,JPO&INPIT
摘要翻译：要解决的问题：提供导热性优异且能够抑制发热点的活塞。解决方案：由具有比形成活塞体部分的材料更高的导热性的材料构成的高导热层被涂覆在活塞体部分的顶表面部分上。高导热层被连接而不熔化活塞的顶表面部分。由于在不熔化活塞主体部分的情况下涂覆高导热层，所以形成由活塞的上表面部分之间的氧化膜，间隙，合金等引起的热阻和强度的降低以及高导热性可以减少层，并且可以提供表现出高性能的皮托及其制造方法。特别是，可以减少活塞体的过热，可以减少氧化膜和合金的形成，通过采用喷涂，冷喷涂或电镀作为形成高热的方法，可以主要抑制大间隙的形成导电层。即使在最坏的情况下产生间隙，也可以通过电镀或轧制使间隙变小。版权所有（C）2007，JPO＆INPIT

19. 发明专利

JP2009016527A Power module, heat radiation plate thereof, and manufacturing method of substrate with joining ceramic layer 有权
标题翻译：电源模块，热辐射板及其与接合陶瓷层的基板的制造方法
公开(公告)号：JP2009016527A
公开(公告)日：2009-01-22
申请号：JP2007176074
申请日：2007-07-04
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： HIRANO MASATERU , YAZAKI TOMOHITO
IPC分类号： H01L23/13 , H01L23/14 , H01L25/07 , H01L25/18
CPC分类号： H01L2224/32225 , H01L2924/3511
摘要： PROBLEM TO BE SOLVED: To provide a power module with excellent heat radiation performance, sufficient bonding strength and excellent conductivity further by preventing the generation of a warp convexed upwards on a heat radiation plate fixed on a cooler and securing adhesion between the heat radiation plate and the cooler. SOLUTION: In the power module, an insulating layer is formed by thermally spraying ceramic (silicon nitride, aluminum nitride, alumina or zirconia) onto the heat radiation plate, and an energizing layer is formed by coating a metal (pure copper or copper alloy) on the insulating layer. COPYRIGHT: (C)2009,JPO&INPIT

20. 发明专利

JP2007197795A Manufacturing method of electronic member 有权
标题翻译：电子会员的制造方法
公开(公告)号：JP2007197795A
公开(公告)日：2007-08-09
申请号：JP2006019626
申请日：2006-01-27
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： MIYAMOTO NORITAKA , HIRANO MASATERU , KODAMA KOUTA , ATSUMI TAKASHI
IPC分类号： C23C24/04
摘要： PROBLEM TO BE SOLVED: To provide a manufacturing method of an electronic member, capable of enhancing the bonding of powders deformed in a collision and deposited, and enhancing the heat conductivity and the electric conductivity of the member itself while maintaining the adequate thermal expansivity.
SOLUTION: In the manufacturing method of an electronic member 20, metal powder in a solidus state is blown on a surface of a base material 21 together with a compressed gas to deposit a coating film 22 on a surface of the base material 21 from the metal powder. The compressed gas contains at least gaseous oxygen.
COPYRIGHT: (C)2007,JPO&INPIT

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