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1. 发明申请

WO2021080767A1 ELECTRIC ACTUATOR DRIVE FOR INJECTION MOLDING FLOW CONTROL 审中-公开
公开(公告)号：WO2021080767A1
公开(公告)日：2021-04-29
申请号：PCT/US2020/054354
申请日：2020-10-06
申请人： SYNVENTIVE MOLDING SOLUTIONS, INC. , GALATI, Vito , DE OLIVEIRA ANTUNES, Sergio, Ribeiro , YANG, Lin , WARD, Daniel, Norman
发明人： GALATI, Vito , DE OLIVEIRA ANTUNES, Sergio, Ribeiro , YANG, Lin , WARD, Daniel, Norman
IPC分类号： B29C45/28 , B29C45/30 , B29C45/77
摘要： Injection molding apparatus (1) comprising: an actuator (14, 940, 941, 942) comprising a rotor (940r, 941 r, 942 r) controllably rotatable by electric power, the actuator (14, 940, 941, 942) being interconnected to a controller (16) that generates drive signals (DC), an electrical drive device (940d, 941 d, 942d) comprising an interface that receives the drive signals (DC) and controllably distributes electrical energy or power in controllably varied amounts according to the drive signals (DC) to a driver (940dr, 941dr, 942dr) that drives the rotor (940r, 941r, 942r), a valve pin (1040, 1041, 1042) having an axis (X) and a control surface (43, 45, 102m) drivable upstream and downstream through a downstream feed channel (17, 19, 160, 940c, 941c, 942c) the downstream feed channel having a complementary surface (47, 103s) adapted to interface with the control surface (43, 45, 102m) upstream and away from the gate.

2. 发明申请

WO2014025368A1 FLOW CONTROL APPARATUS AND METHOD 审中-公开
标题翻译：流量控制装置和方法
公开(公告)号：WO2014025368A1
公开(公告)日：2014-02-13
申请号：PCT/US2012/067296
申请日：2012-11-30
申请人： SYNVENTIVE MOLDING SOLUTIONS, INC., , DE OLIVEIRA ANTUNES, Sergio , YANG, Lin , GALATI, Vito , SCHREYER, Hans-Joerg
发明人： DE OLIVEIRA ANTUNES, Sergio , YANG, Lin , GALATI, Vito , SCHREYER, Hans-Joerg
IPC分类号： B29C45/76
CPC分类号： B29C45/7613 , B29C45/03 , B29C45/281 , B29C45/76 , B29C2045/2824 , B29C2945/76006 , B29C2945/76083 , B29C2945/76545 , B29C2945/76568 , B29C2945/76755 , B29C2945/76939 , B29C2945/76993 , G05B15/02 , G05D7/0635
摘要： Apparatus and methods for storage and transmission of recipe data (process parameters) for the molding of articles in an injection molding apparatus. A controller includes a flow control microcontroller (MCU) that receives recipe data from a recipe storage microcontroller (MCU) mounted to a mold of an injection molding machine, the recipe storage MCU storing the recipe data defining process parameters for the molding of articles in the mold. The flow control MCU executes instructions for controlling valve pin motions according to the recipe data. In one embodiment, a human operator interface is provided for transmitting data to and/or from at least one of the recipe storage and flow control MCU's, allowing the operator to monitor, modify and/or control the process parameters during a molding cycle and/or to create a modified or new recipe for subsequent storage on the recipe storage MCU.
摘要翻译：用于存储和传输用于在注射成型设备中成型物品的配方数据（工艺参数）的设备和方法。控制器包括流控制微控制器（MCU），其从安装到注射成型机的模具的配方存储微控制器（MCU）接收配方数据，所述配方存储MCU存储限定用于模制产品的工艺参数的配方数据模子。流量控制MCU根据配方数据执行控制阀针运动的指令。在一个实施例中，提供了用于向数据存储和流程控制MCU中的至少一个传送数据和/或从配方存储和流程控制MCU中的至少一个传送数据的操作者界面，允许操作者在模制周期期间监视，修改和/或控制过程参数和/ 或者为配方存储MCU上的后续存储创建修改或新的配方。

3. 发明申请

WO2014025674A1 INJECTION MOLDING APPARATUS AND METHOD FOR MONITORING MOLD HALVES MOVEMENT 审中-公开
标题翻译：注塑成型设备和模具运动监控方法
公开(公告)号：WO2014025674A1
公开(公告)日：2014-02-13
申请号：PCT/US2013/053591
申请日：2013-08-05
申请人： SYNVENTIVE MOLDING SOLUTIONS, INC., , YANG, Lin , TAN, Zhuang Rui , GALATI, Vito
发明人： YANG, Lin , TAN, Zhuang Rui
IPC分类号： B29C45/80
CPC分类号： B29C45/80 , B29C2945/76973 , B29K2995/0008
摘要： An injection molding apparatus comprised of an injection molding machine, a fluid distribution system that includes a heated manifold, one or more actuators and associated valve pins controlling flow through one or more gates leading to a cavity formed by first and second mold members, a magnet mounted to one of the first and second mold members, a sensor mounted to the other of the first and second mold members, the degree or quality of the magnetic field sensed by the sensor varying with position of the mold members relative to each other, the sensor generating signals indicative of the position of the mold members relative to each other based on a sensed variation in the magnetic field generated by the magnet, and, a controller adapted to receive and store one or more signals generated by the sensor.
摘要翻译：一种注射成型装置，包括注射成型机，包括加热歧管的流体分配系统，一个或多个致动器和相关联的阀针，其控制流过通过由第一和第二模具构件形成的空腔的一个或多个门的流体;磁体安装到第一和第二模具构件中的一个，安装到第一和第二模具构件中的另一个的传感器，由传感器感测的磁场的程度或质量随模具构件相对于彼此的位置而变化，传感器基于感测到的由磁体产生的磁场的变化而产生指示模具构件相对于彼此的位置的信号，以及适于接收和存储由传感器产生的一个或多个信号的控制器。

4. 发明申请

WO2017200517A1 POSITION DETECTOR 审中-公开
标题翻译：位置检测器
公开(公告)号：WO2017200517A1
公开(公告)日：2017-11-23
申请号：PCT/US2016/032643
申请日：2016-05-16
申请人： SYNVENTIVE MOLDING SOLUTIONS, INC. , HANSEN, Deven , YANG, Lin , TAN, Zhuang, Rui
发明人： HANSEN, Deven , YANG, Lin , TAN, Zhuang, Rui
IPC分类号： B29C45/28
CPC分类号： B29C45/2806 , B29C2045/2865 , F15B15/2861
摘要： An apparatus for detecting position of an actuator piston (60) and an interconnected valve pin (80) comprising: an actuator (10), a magnetic member (70) generating a magnetic field (72), a sensor (20) comprised of: a free floating body (24) comprised of one or more selected materials that are attracted to the magnetic field (72) and are electrically conductive, a guide (25) or a sensor housing (22) having one or more electrically conductive surfaces (21 is, 160, 170), first (50u) and second 50d) electrical contacts forming first circuit (220) and second circuit (210) electrical circuits with the free floating body and electrically conductive surfaces.
摘要翻译：一种用于检测致动器活塞（60）和相互连接的阀销（80）的位置的装置，包括：致动器（10），产生磁场（72）的磁性构件（70）传感器（20）包括：由吸引到磁场（72）并且是导电的一种或多种所选材料构成的自由浮动体（24），引导件（25）或传感器壳体（22），所述传感器壳体与自由浮体和导电表面一起形成第一电路（220）和第二电路（210）电路的一个或多个导电表面（21,160,170），第一（50u）和第二50d）电触点。 / p>

5. 发明申请

WO2014025369A2 APPARATUS AND METHOD FOR DETECTING A POSITION OF AN ACTUATOR PISTON 审中-公开
标题翻译：检测执行器活塞位置的装置和方法
公开(公告)号：WO2014025369A2
公开(公告)日：2014-02-13
申请号：PCT/US2012/067379
申请日：2012-11-30
申请人： SYNVENTIVE MOLDING SOLUTIONS, INC. , TAN, Zhuang, Rui , YANG, Lin
发明人： TAN, Zhuang, Rui , YANG, Lin
IPC分类号： B29C45/28
CPC分类号： B29C45/7613 , B29C45/2806 , B29C45/281 , B29C45/76 , B29C2045/2865 , B29C2945/76083 , B29C2945/76277 , B29C2945/76381 , B29C2945/76488 , B29C2945/76568 , B29C2945/76755 , B29C2945/76859 , G05B15/02 , G05B19/402 , G05B2219/41107
摘要： Apparatus and method for detecting a position of an actuator piston driving a valve pin in an injection molding system. The apparatus includes an actuator housing having a body portion, surrounding an axial bore, of a substantially non-magnetic and/or magnetically permeable material, a piston, movable within the axial bore for driving a valve pin, the piston including a magnetic member generating a magnetic field such that axial movement of the piston in the bore modifies the magnetic field according to the position of the piston relative to a detection position, and a magnetic field detector attached to an exterior surface of the body portion at the detection position for detecting the magnetic field associated with the position of the piston and generating an output signal determined by the piston position.
摘要翻译：用于检测驱动注射模制系统中的阀销的致动器活塞的位置的设备和方法。该设备包括致动器壳体，致动器壳体具有围绕轴向孔的基本上非磁性和/或导磁材料的主体部分，可在轴向孔内移动以驱动阀销的活塞，活塞包括产生磁性构件磁场使得活塞在孔中的轴向移动根据活塞相对于检测位置的位置改变磁场;以及磁场检测器，附接到检测位置处的主体部分的外表面以用于检测磁场与活塞的位置相关联并产生由活塞位置确定的输出信号。

6. 发明申请

WO2018175362A1 VALVE PIN POSITIONS AND VELOCITY CONTROL METHOD AND APPARATUS 审中-公开
公开(公告)号：WO2018175362A1
公开(公告)日：2018-09-27
申请号：PCT/US2018/023229
申请日：2018-03-20
申请人： SYNVENTIVE MOLDING SOLUTIONS, INC.
发明人： YANG, Lin , GALATI, Vito
IPC分类号： B29C45/28 , B29C45/77
摘要： Injection molding system having a flow control apparatus and method that controls the movement and/or rate of movement of a valve pin over the course of an injection cycle to cause the pin to move to one or select positions and/or to control the rate of movement of the pin over the course of the injection cycle. In one embodiment the method includes steps of: a) first controllably operating the actuator to drive the valve pin upstream beginning from the first closed position (50) to be moved to and held in a first selected position (51 ) for a first selected period of time during the course of an injection cycle, the first selected position (51 ) being the full open position; b) second controllably operating the actuator to drive the valve pin, during the injection cycle, downstream beginning from the first selected position (51 ) to be moved to and held in a second closed position (52) for a second selected period of time; c) third controllably operating the actuator to drive the valve pin, during the injection cycle, upstream beginning from the second closed position (52) to be moved to and held in a second selected position (53) for a third selected period of time, the second selected position being an intermediate position or the full open position; and d) fourth controllably operating the actuator to drive the valve pin, during the injection cycle, downstream beginning from the second selected position (53) to be moved to a third closed position (54).

7. 发明申请

WO2022072598A1 SYNC CONTROLLER FOR ELECTRIC ACTUATOR VALVE GATE, AND METHOD OF MONITORING AND CONTROL 审中-公开
公开(公告)号：WO2022072598A1
公开(公告)日：2022-04-07
申请号：PCT/US2021/052815
申请日：2021-09-30
申请人： SYNVENTIVE MOLDING SOLUTIONS, INC.
发明人： YANG, Lin , GALATI, Vito
IPC分类号： B29C45/76
摘要： A wireless communication device programmed to display the synchronized control of and accept user input in real time relevant to a pre-configured synchronization of valve pin positioning during injection molding, enabling the user to monitor and communicate changes to such control via a sync controller that communicates with the plurality of electric actuator assemblies that are inaccessible during such molding processes and wherein such pre-configured synchronization may need to be re-configured based on real time variations in the delivery of molten plastic material from the barrel screw of the IMM to the actuator assemblies and associated gates of the mold cavity.

8. 发明申请

WO2021034793A1 INJECTION MOLDING APPARATUS WITH INTEGRATED ACTUATOR ELECTRONIC DRIVE 审中-公开
公开(公告)号：WO2021034793A1
公开(公告)日：2021-02-25
申请号：PCT/US2020/046736
申请日：2020-08-18
申请人： SYNVENTIVE MOLDING SOLUTIONS, INC.
发明人： HANSEN, Deven , LEE, Christopher , YANG, Lin , GALATI, Vito
IPC分类号： B29C45/28 , B29C45/73 , B29C45/27
摘要： An injection molding apparatus (10) comprising: an actuator (940, 941, 942) comprised of a rotor (940r, 941r, 942r) having a drive axis (Y) and a driver (940dr, 941dr, 942dr) receiving electrical energy or power from an electrical drive (940d, 941d, 942d), the electrical drive (940d, 941d, 942d) comprising an interface that receives and controllably distributes electrical energy or power in controllably varied amounts to the driver (940dr, 941dr, 942dr), the actuator including a housing (940h, 941h, 942h) within, on or to which the electrical drive (940d, 941d, 942d) is mounted, the housing (940h, 941h, 942h) being mounted in proximity or disposition relative to the heated manifold (40) such that one or the other or both of the housing (940h, 941 h, 942h) and the electrical drive (940d, 941d, 942d) are in substantial heat communication or contact with the heated manifold (40).

9. 发明申请

WO2017210169A1 CONTROLLER ARRANGEMENT FOR INJECTION MOLDING SYSTEM 审中-公开
标题翻译：注射成型系统的控制器布置
公开(公告)号：WO2017210169A1
公开(公告)日：2017-12-07
申请号：PCT/US2017/034963
申请日：2017-05-30
申请人： SYNVENTIVE MOLDING SOLUTIONS, INC.
发明人： GALATI, VlTO , YANG, Lin , FENG, Ling , DE OLIVEIRA ANTUNES, Sergio Ribeiro
IPC分类号： B29C45/28 , B29C45/76
摘要： An injection molding apparatus (10) comprising a signal converter (1500) interconnected to a machine controller (MC) of an injection molding machine (IMM) that generates standardized signals (VPS), the signal converter (1500) receiving and converting the standardized signals (VS) to a command signal (MOPCS, PDCVS) that is compatible with a signal receptor or interface of an electrically powered actuator (940e, 941 e, 942e) or a signal receptor, interface or driver of a proportional directional control valve (V, V1, V2) that drives a fluid driven actuator (940p, 941 p, 942p) to respectively operate the electrically powered actuator (940e, 941 e, 942e) or the proportional directional control valve (V, V1, V2) to move in a direction that operates to either begin an injection cycle and to end an injection cycle.
摘要翻译：（10），其包括互连到生成标准化信号（VPS）的注塑机（IMM）的机器控制器（MC）的信号转换器（1500），信号转换器 1500）接收标准化信号（VS）并将其转换成与电动致动器（940e，941e，942e）或信号接收器，接口或驱动器的信号接收器或接口兼容的命令信号（MOPCS，PDCVS）（940e，941e，942e）或比例方向控制阀（V）的比例方向控制阀（V，V1，V2），V1，V2）沿着一个方向运动，从而开始注射循环并结束注射循环。

10. 发明申请

WO2014085321A1 INJECTION MOLDING FLOW CONTROL APPARATUS AND METHOD 审中-公开
标题翻译：注射成型流量控制装置和方法
公开(公告)号：WO2014085321A1
公开(公告)日：2014-06-05
申请号：PCT/US2013/071667
申请日：2013-11-25
申请人： SYNVENTIVE MOLDING SOLUTIONS, INC.
发明人： YANG, Lin , GALATI, Vito , ANTUNES, Sergio
IPC分类号： B29C45/28 , B29C45/76 , B29C45/77
CPC分类号： B29C45/77 , B29C45/281 , B29C45/76 , B29C45/82 , B29C2045/0032 , B29C2045/2865 , B29C2045/2872 , B29C2945/76006 , B29C2945/76083 , B29C2945/76277 , B29C2945/76307 , B29C2945/76381 , B29C2945/76545 , B29C2945/76933 , B29C2945/76946 , B29C2945/76969
摘要： An apparatus for controlling the rate of flow of fluid mold material from an injection molding machine to a mold cavity, the apparatus comprising: a manifold having a fluid delivery channel, an actuator interconnected to a valve pin having a tip end drivable between a first position, a second position upstream and a third position upstream of the second position, the actuator and the valve pin being translationally driven by a valve system adjustable between a start position, a plurality of intermediate drive rate positions and a high drive rate position, a pressure sensor and a controller, the pressure sensor sensing a metered pressure of a drive fluid, the controller instructing the valve system to drive valve pin continuously upstream and including instructions that instruct the valve system to move according to a predetermined profile of metered pressures from the start position to selected intermediate drive rate positions and subsequently to the high drive rate position.
摘要翻译：一种用于控制流体模具材料从注射成型机到模腔的流速的装置，该装置包括：具有流体输送通道的歧管，与阀销相互连接的致动器，其具有可在第一位置，在第二位置上游的第二位置和第三位置，致动器和阀销由可在开始位置，多个中间驱动速率位置和高驱动率位置之间调节的阀系统平移驱动，压力传感器和控制器，压力传感器感测驱动流体的计量压力，控制器指示阀系统连续上游驱动阀销，并且包括指示阀系统根据预定的计量压力曲线从一开始就移动位置到选定的中间驱动率位置，然后到高驱动率位置。

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