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    • 7. 发明申请
    • LIQUID METAL JET OPTIMIZATION IN DIRECT CHILL CASTING
    • 直接冷却铸造液态金属射流优化
    • WO2017165758A1
    • 2017-09-28
    • PCT/US2017/024002
    • 2017-03-24
    • NOVELIS INC.
    • WAGSTAFF, Samuel R.
    • B22D7/00B22D11/10B22D37/00B22D9/00
    • A liquid metal jet supplying molten metal during a direct chill casting operation can be optimized to erode the slurry region of the molten sump, but not the solidified metal, at a rate equal to the casting speed. A model of the erosion of solidifying grains in the slurry region of the molten sump can be non-dimensionalized to be used to generate casting parameters (e.g., optimally sized nozzle openings and optimal molten metal flow rates) that would provide the optimized liquid metal jet during the casting process. An ingot cast using such an optimized liquid metal jet would have improved macrosegregation properties (e.g., reduced macrosegregation or more evenly distributed macrosegregation), such as having ingot solute concentrations varying from the molten metal supply concentration approximately 10% or less or 5% or less across the width or height of the ingot.
    • 在直接冷硬铸造操作期间供应熔融金属的液态金属射流可以被优化成以等于浇铸速度的速率侵蚀熔融池的浆体区域而不是凝固的金属。 熔化槽浆液区域中凝固晶粒腐蚀的模型可以无量纲化以用于生成将提供优化的液态金属射流(例如,最佳尺寸的喷嘴开口和最佳熔融金属流动速率)的铸造参数 在铸造过程中。 使用这种优化的液态金属射流铸造的铸锭将具有改善的宏观偏析性能(例如,减少的宏观偏析或更均匀分布的宏观偏析),例如具有从熔融金属供应浓度变化约10%或更少或5%或更少的锭溶质浓度 横跨锭的宽度或高度。