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    • 1. 发明申请
    • REVERSE-PHASE POLYMERISATION PROCESS INCORPORATING A MICROFLUIDIC DEVICE
    • 合并微流控器件的反相聚合工艺
    • WO2016120819A1
    • 2016-08-04
    • PCT/IB2016/050429
    • 2016-01-28
    • BASF SEBASF (CHINA) COMPANY LIMITED
    • HASCHICK, RobertJELICIC, AleksandraFONSECA ZEPEDA, Gabriela EugeniaRECKMANN, AnnaHOLTZE, ChristianSTRUBEL, Bernd
    • C08F2/32C08F20/56
    • C08F2/32B01J19/0093B01J2219/00833B01J2219/00894C08F20/34C08F120/34
    • A reverse-phase suspension polymerization process for the manufacture of polymer beads comprising forming aqueous monomer beads of an aqueous solution comprising water-soluble ethylenically unsaturated monomer or monomer blend, polymerizing the monomer or monomer blend to form polymer beads while suspended in a non-aqueous liquid, and recovering polymer beads, comprises providing a volume of non-aqueous liquid (2) in a vessel (1), where the volume of non-aqueous liquid extends between at least one polymer bead discharge point(3) and at least one monomer feed point (4), generating monomer micro-volumes in at least one microfluidic device (5), said monomer micro-volumes being separated by none-aqueous liquid in at least one first microfluidic channel (6), feeding the monomer micro-volumes through the at least one first microfluidic channel (6) towards the at least one monomer feed point (4) at which the monomer micro-volumes enter into or onto the volume (2) of non-aqueous liquid and form aqueous monomer droplet, allowing the aqueous monomer droplets to flow towards the polymer bead discharge point, initiating polymerization of the aqueous monomer droplets to form polymerizing beads.
    • 一种用于制备聚合物珠粒的反相悬浮聚合方法,其包括形成包含水溶性烯属不饱和单体或单体共混物的水溶液的含水单体珠粒,将单体或单体共混物聚合以形成聚合物珠粒,同时悬浮在非水性 液体和回收的聚合物珠粒包括在容器(1)中提供一定体积的非水性液体(2),其中非水性液体的体积在至少一个聚合物珠粒排出点(3)和至少一个 单体进料点(4),在至少一个微流体装置(5)中产生单体微量,所述单体微量体在至少一个第一微流体通道(6)中由非水性液体分离, 通过至少一个第一微流体通道(6)的体积朝向至少一个单体进料点(4),在该单体进料点处,单体微量体积进入非水性液体的体积(2)或其上 m含水单体液滴,使含水单体液滴流向聚合物珠粒排放点,引发含水单体液滴的聚合形成聚合珠粒。
    • 2. 发明申请
    • PROCESS FOR PRODUCING POLYMERS
    • 生产聚合物的方法
    • WO2014049513A1
    • 2014-04-03
    • PCT/IB2013/058769
    • 2013-09-23
    • BASF SEBASF (CHINA) COMPANY LIMITED
    • KEELAPANDAL RAMAMOORTHY, Shankara NarayananSOETJE, OliverBARRATT, John ScottFONSECA ZEPEDA, Gabriela Eugenia
    • C08F2/01C08F20/56
    • C08F222/38B01J19/245B01J2219/24C08F2/001C08F2/01C08F220/06C08F220/34C08F220/56C08F222/02C08F222/10C08F220/32C08F220/04
    • A process for preparation of a polymer product comprising the steps of i)feeding an aqueous mixture comprising a monoethylenically unsaturated monomer or a mixture of monoethylenically unsaturated monomers into a first reactor device (2) through at least one inlet; ii)partially polymerising the monomer or monomers and transferring the polymerising monomer or mixture of monomers from the inlet to an outlet(3)of the first reactor device(2)to provide a partially polymerised product; iii)flowing the partially polymerised product out of the outlet(3), in which no more than 60% of the monomer or mixture of monomers has been polymerised in the partially polymerised product as it exits the outlet (3) of first reactor device(2), and transferring it to a further reactor device(5), in which the further reactor device (5) has an inlet and an outlet(6); iv)continuing the polymerisation in the further reactor device (5) and removing the polymer product from the outlet (6) of the further reactor device(5), characterised in that the first reactor device (2) comprises a positive displacement pump.
    • 一种制备聚合物产品的方法,包括以下步骤:i)通过至少一个入口将包含单烯属不饱和单体或单烯属不饱和单体的混合物的含水混合物进料到第一反应器装置(2)中; ii)部分聚合单体或单体并将聚合单体或单体混合物从入口转移到第一反应器装置(2)的出口(3),以提供部分聚合的产物; iii)将部分聚合的产物流出出口(3),其中当部分聚合的产物离开第一反应器装置的出口(3)时,部分聚合的产物中不超过60%的单体或单体混合物聚合 2),并将其转移到另外的反应器装置(5)中,其中所述另外的反应器装置(5)具有入口和出口(6); iv)继续在另外的反应器装置(5)中进行聚合并从另外的反应器装置(5)的出口(6)除去聚合物产物,其特征在于第一反应器装置(2)包括容积式泵。
    • 7. 发明申请
    • REVERSE-PHASE POLYMERISATION PROCESS
    • 反相聚合方法
    • WO2015014825A1
    • 2015-02-05
    • PCT/EP2014/066252
    • 2014-07-29
    • BASF SE
    • HESSE, PascalJELICIC, AleksandraFONSECA ZEPEDA, Gabriela EugeniaHASCHICK, RobertKEELAPANDAL RAMAMOORTHY, Shankara NarayananNAYLOR, Gareth IanBARRATT, John ScottSOETJE, OliverLIEVRE, MarcelRAINAU, FlorianLEBKÜCHER, Mark
    • C08F2/32C08F20/56
    • C08F2/32B01J19/10B01J2219/0888B01J2219/24C08F2/01C08F220/06C08F220/20C08F220/56C08F226/10C08F2220/382C08F2220/385C08F220/34
    • A reverse-phase suspension polymerisation process for the manufacture of polymer beads comprising forming aqueous monomer beads comprising an aqueous solution of water-soluble ethylenically unsaturated monomer or monomer blend and polymerising the monomer or monomer blend, to form polymer beads while suspended in a non-aqueous liquid, and recovering polymer beads, in which the process comprises providing in a vessel (1) a volume (2) of non-aqueous liquid wherein the volume of non-aqueous liquid extends between at least one polymer bead discharge point (3) and at least one monomer feed point (4), feeding the aqueous monomer or monomer blend through orifices (5) into, or onto, the non-aqueous liquid to form aqueous monomer beads, allowing the aqueous monomer beads to flow towards the polymer bead discharge point initiating polymerisation of the aqueous monomer beads to form polymerising beads, wherein the polymerising beads form polymer beads when they reach the polymer bead discharge point, removing a suspension of the polymer beads in non-aqueous liquid from the vessel at the polymer bead discharge point and recovering, water soluble or water swellable polymer beads from the suspension, in which the aqueous monomer or monomer blend and/or the orifices is/are vibrated such that the frequency multiplied by the weight average droplet diameter is between 150 and 800 mm/s. The invention also relates to the apparatus suitable for carrying out a reverse-phase suspension polymerisation and polymer beads obtainable by the process or employing the apparatus. Furthermore, the invention also relates to polymer beads having a weight mean particle size in the range of 0.05 to 5 mm which are held in a container in an amount of at least 300 kg having a standard deviation of particle size less than 20%. In addition, the invention also provides polymer beads having a weight mean particle size in the range 0.05 to 5 mm having a standard deviation of particle size less than 20% and having an amount of residual acrylamide of less than 500 ppm.
    • 一种用于制造聚合物珠粒的反相悬浮聚合方法,包括形成包含水溶性烯键式不饱和单体或单体共混物的水溶液的含水单体珠,并聚合单体或单体共混物,以形成聚合物珠粒, 水性液体和回收的聚合物珠粒,其中该方法包括在容器(1)中提供非水性液体的体积(2),其中非水性液体的体积在至少一个聚合物珠粒排出点(3) 和至少一个单体进料点(4),通过孔(5)将含水单体或单体共混物进料到非水性液体中或其上,以形成含水单体珠,使单体水单体流向聚合物珠粒 引发单体珠水聚合形成聚合珠,其中聚合珠形成聚合物珠,当它们到达聚合物珠粒放电po 在聚合物珠粒排出点处从容器中除去聚合物小珠在非水性液体中的悬浮液,并从悬浮液中回收水溶性或水可溶胀的聚合物珠,其中单体或单体混合物和/或孔 被振动,使得乘以重量平均液滴直径的频率在150和800mm / s之间。 本发明还涉及适用于进行反相悬浮聚合的装置和可通过该方法获得的聚合物珠粒,或采用该装置。 此外,本发明还涉及重量平均粒径在0.05至5mm范围内的聚合物珠,其以至少300kg的量保持在容器中,其具有小于20%的粒度的标准偏差。 此外,本发明还提供了重均粒径在0.05-5mm范围内的聚合物珠,其粒径的标准偏差小于20%,残留丙烯酰胺的量小于500ppm。