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    • 1. 发明申请
    • METHOD OF MANUFACTURING POLYMER ELEMENTS
    • 制造聚合物元素的方法
    • WO1997011828A1
    • 1997-04-03
    • PCT/RU1996000324
    • 1996-11-13
    • YALESTOWN CORPORATION N.V.ULANOV, Sergei FedorovichSHULEV, Jury Vasilievich
    • YALESTOWN CORPORATION N.V.
    • B29C35/08
    • B29C35/0888B29D11/00019B29D11/00355B29D11/00365
    • The invention pertains to the technology of manufacturing polymer elements including a method of manufacturing polymer microlenses with flat, spherical or aspherical refracting surfaces, said microlenses being solid or hollow and with either even or graded radial and (or) axial refractive index distribution. The polymer element is manufactured in the following way. A holder on which are secured one or more substrates (3) is placed in a tank containing a still buffer solution (2). A droplet of desired volume of an organic photosensitive composition is formed on the surface of a substrate with the aid of a dispensing unit, the photosensitive composition being not miscible with the buffer solution and of a density greater than that of the buffer solution, to form a stable element whose shape and conditions of formation are determined by the balance of forces acting on it. The substrates can have flat, curved or periodic surfaces, and can be hydrophilic or hydrophobic, specular, metallic, vitreous or of polymer, with heating or without. The droplet formed element is subjected to the action of activating radiation until it has completely solidified on the substrate to form the finished element. The walls of the tank containing the buffer solution are transparent to the activating radiation. After completion of the irradiation, the polymer elements (4) can be subjected to further thermo-polymerisation, removed from the substrate, washed, dried and heat-treated in order to minimise residual internal stresses. Anti-reflection and protective or photo-anisotropic, photochromic and other coatings can be applied to the surface of the element.
    • 本发明涉及制造聚合物元件的技术,包括制造具有平坦,球形或非球面折射表面的聚合物微透镜的方法,所述微透镜是固体或中空的,具有均匀或分级的径向和(或)轴向折射率分布。 聚合物元件以如下方式制造。 固定有一个或多个基底(3)的支架放置在包含静止缓冲溶液(2)的罐中。 借助于分配单元,在基材的表面上形成所需体积的有机感光组合物的液滴,感光组合物不与缓冲溶液混溶并且密度大于缓冲溶液的密度,形成 一个稳定的元素,其形状和形成条件由作用在其上的力的平衡决定。 基材可以具有平坦的,弯曲的或周期性的表面,并且可以是亲水的或疏水的,镜面的,金属的,玻璃体的或聚合物的,加热或不加热。 液滴形成的元件受到激活辐射的作用,直到其在基底上完全固化以形成成品元件。 包含缓冲溶液的罐的壁对于活化辐射是透明的。 在完成照射之后,可以对聚合物元件(4)进行进一步的热聚合,从基底中去除,洗涤,干燥和热处理,以使剩余内应力最小化。 抗反射和保护性或光致各向异性,光致变色和其他涂层可以应用于元件的表面。