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    • 1. 发明申请
    • METAL MANUFACTURING METHOD
    • 金属制造方法
    • WO2009150961A3
    • 2010-01-28
    • PCT/JP2009060049
    • 2009-06-02
    • OSAKA TITANIUM TECHNOLOGIES COAZUMA KAZUOMIYAMAGUCHI MAKOTONATSUME YOSHITAKEUENISHI TORU
    • AZUMA KAZUOMIYAMAGUCHI MAKOTONATSUME YOSHITAKEUENISHI TORU
    • C22B34/12C22B9/22F27D11/08
    • C22B34/1295C22B9/10C22B9/226
    • Disclosed is a metal manufacturing method whereby the metal powder component is separated from a mixture of metal salt and metal powder, wherein the metal manufacturing method is capable of reducing the amount of energy required for manufacturing. A mixture (1) of metal salt and metal powder is supplied to the starting material input region (12) of a first hearth (10) which is partitioned by means of a skimmer (11). A plasma (19a) is used to perform heating to a temperature equal to or greater than the melting point of the metal salt and lower than the melting point of the metal powder, and this temperature is maintained, producing an upper layer (a molten salt (2) of molten metal salt) and a second, lower layer (a highly concentrated solid-liquid mixture (3) with an increased concentration of metal powder). Next, the upper layer, the molten salt (2), is discharged from a discharge port at the top of the first hearth while the lower layer, the highly concentrated solid-liquid mixture (3), is discharged from a lower layer discharge port (14). Next, the highly concentrated solid-liquid mixture (3) is heated to a temperature equal to or greater than the melting point of the metal powder and the temperature is maintained, and the metal powder within the highly concentrated solid-liquid mixture (3) is melted to produce molten metal, which forms an upper layer (molten salt (4)) and a lower layer (molten metal (5)). The molten metal (5) is separated from the molten salt (4), and the molten metal (5) is solidified into an ingot (6).
    • 公开了一种金属制造方法,其中金属粉末成分与金属盐和金属粉末的混合物分离,其中金属制造方法能够减少制造所需的能量。 将金属盐和金属粉末的混合物(1)供给到通过撇渣器(11)分隔的第一炉床(10)的起始原料输入区域(12)。 使用等离子体(19a)进行加热至等于或大于金属盐的熔点并低于金属粉末的熔点的温度,并保持该温度,产生上层(熔融盐 (2)熔融金属盐)和第二下层(金属粉末浓度高的浓缩固体 - 液体混合物(3))。 接下来,上层熔融盐(2)从第一炉床顶部的排出口排出,而下层高度浓缩的固液混合物(3)从下层排出口排出 (14)。 接着,将高浓度的固液混合物(3)加热到金属粉末的熔点以上的温度,保持温度,高浓缩固液混合物(3)内的金属粉末, 熔融以形成熔融金属,其形成上层(熔融盐(4))和下层(熔融金属(5))。 熔融金属(5)与熔融盐(4)分离,熔融金属(5)固化成锭(6)。
    • 2. 发明申请
    • FUSION APPARATUS AND A FUSING METHOD USING SAME
    • 熔融装置和使用相同的熔化方法
    • WO2009148043A3
    • 2010-01-28
    • PCT/JP2009060045
    • 2009-06-02
    • OSAKA TITANIUM TECHNOLOGIES COAZUMA KAZUOMIYAMAGUCHI MAKOTONATSUME YOSHITAKEUENISHI TORU
    • AZUMA KAZUOMIYAMAGUCHI MAKOTONATSUME YOSHITAKEUENISHI TORU
    • C22B34/12C22B9/22F27D11/08
    • F27B3/04C22B4/005C22B4/08C22B9/226C22B34/1295F27B3/105F27B3/20F27D11/08F27D99/0006F27D2099/0031
    • Provided are a fusing method in which metal powder is fused and separated from a mixture of metal salt and metal powder, and fusion apparatus which employs this method, wherein it is possible to use moving plasma having excellent energy efficiency. A lining part (15) comprising a second metal is inserted in such a way as to cover the side walls and upper edges of the side walls of a bath (10) comprising a first metal. Then the mixture (1) comprising metal salt and metal powder is introduced into a mixture introduction region (16) of the bath (10) which is partitioned by a skimmer (13) and, maintaining a state where the whole of the mixture (1) has been fused using the plasma (19a), two layers, namely an upper layer (fused salt (6)) where the metal salt has been fused) and a lower layer (fused metal (7)) are formed as a result of the difference in specific gravities. The formation of a fused salt layer which is an insulator by the solidification of the fused salt (6) on the inner surface of the bath (10) is prevented by maintaining the temperature of the portion of the lining part (15) in contact with the fused salt (6) above the melting point of the fused salt (6).
    • 提供一种熔融金属粉末与金属盐和金属粉末的混合物熔融分离的熔融方法,以及采用该方法的熔融装置,其中可以使用具有优异的能量效率的移动等离子体。 包括第二金属的衬里部分(15)以覆盖包括第一金属的浴(10)的侧壁的侧壁和上边缘的方式被插入。 然后将包含金属盐和金属粉末的混合物(1)引入由撇渣器(13)分隔的浴(10)的混合物引入区域(16)中,并保持整个混合物(1 )已经使用等离子体(19a),两层,即金属盐已熔合的上层(熔融盐(6))和下层(熔融金属(7))而形成,作为 比重差异。 通过使衬套部分(15)的一部分的温度保持接触而防止在熔池(10)的内表面上通过熔融盐(6)的凝固而形成绝缘体的熔融盐层的形成 熔融盐(6)高于熔融盐(6)的熔点。