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1. 发明申请

WO2012128909A3 PROCESS FOR FORMING FLEXIBLE SUBSTRATES USING PUNCH PRESS TYPE TECHNIQUES 审中-公开
标题翻译：使用PUNCH PRESS TYPE技术形成柔性基板的方法
公开(公告)号：WO2012128909A3
公开(公告)日：2012-12-06
申请号：PCT/US2012027246
申请日：2012-03-01
申请人： APPLIED MATERIALS INC , TELLE JOHN , MURPHY BRIAN J , MEAKIN DAVID H
发明人： TELLE JOHN , MURPHY BRIAN J , MEAKIN DAVID H
IPC分类号： H01L31/18 , B26F1/40 , H01L31/042
CPC分类号： H05K3/202 , H05K1/0393 , H05K2203/033 , H05K2203/1545 , Y10T29/49155
摘要： Embodiments of the invention generally relate to methods of forming flexible substrates for use in photovoltaic modules. The methods include shaping a metal foil and adhering the metal foil to a flexible backsheet. An optional interlayer dielectric and anti-tarnish material may then be applied to the upper surface of the shaped metal foil disposed on the flexible backsheet. The metal foil may be shaped using die cutting, roller cutting, or laser cutting techniques. The die cutting, roller cutting, and laser cutting techniques simplify the flexible substrate formation processes by eliminating resist-printing and etching steps previously used to pattern metal foils. Additionally, the die cutting, roller cutting, and laser cutting techniques reduce the consumption of consumable materials previously used in the patterning of metal foils.
摘要翻译：本发明的实施例一般涉及形成用于光伏模块的柔性基板的方法。所述方法包括成形金属箔并将金属箔粘附到柔性底片上。然后可以将任选的层间电介质和防晦暗材料施加到设置在柔性底片上的成形金属箔的上表面。金属箔可以使用模切，辊切割或激光切割技术成形。模切，辊切割和激光切割技术通过消除先前用于图案化金属箔的抗蚀印刷和蚀刻步骤来简化柔性基板形成工艺。此外，模切，辊切割和激光切割技术减少了先前用于金属箔图案化的消耗材料的消耗。

2. 发明申请

WO2012142249A3 BUSING SUB-ASSEMBLY FOR PHOTOVOLTAIC MODULES 审中-公开
标题翻译：用于光伏模块的总线组件
公开(公告)号：WO2012142249A3
公开(公告)日：2012-11-29
申请号：PCT/US2012033268
申请日：2012-04-12
申请人： APPLIED MATERIALS INC , TELLE JOHN , MURPHY BRIAN J , MEAKIN DAVID H
发明人： TELLE JOHN , MURPHY BRIAN J , MEAKIN DAVID H
IPC分类号： H01L31/042
CPC分类号： H01L31/022441 , H01L31/049 , H01L31/0516 , Y02E10/50
摘要： Embodiments of the invention generally relate to a busing sub-assembly and methods of forming photovoltaic modules having busing sub-assemblies. The busing sub-assembly generally includes a carrier backsheet and a plurality of conductive ribbons coupled to the carrier backsheet. An electrically insulating cover is disposed over the conductive ribbons and the carrier backsheet. The ends of each conductive ribbon remain exposed for making an electrical connection to the conductive foil or a junction box. Methods of forming photovoltaic modules generally include positioning a flexible backsheet having an opening therethrough and a conductive foil thereon on a support. A busing sub-assembly is disposed on the flexible backsheet over the opening and in electrical contact with the conductive foil. The busing sub-assembly includes the components necessary to bus electrical current from a plurality of solar cells to a junction box, and can be applied to a photovoltaic module in a singe process step.
摘要翻译：本发明的实施例一般涉及一种用于形成具有通气子组件的光伏模块的通气子组件和方法。该通气子组件通常包括载体底片和耦合到载体底片的多个导电带。电绝缘盖设置在导电带和载体底片之上。每个导电带的端部保持暴露以与导电箔或接线盒形成电连接。形成光伏模块的方法通常包括将具有开口的柔性底片和其上的导电箔定位在支撑件上。一个通气子组件通过开口设置在柔性底片上并与导电箔电接触。传声子组件包括将电流从多个太阳能电池传送到接线盒所需的部件，并且可以在单个工艺步骤中应用于光伏组件。

3. 发明申请

WO2009134939A2 PHOTOVOLTAIC MODULES MANUFACTURED USING MONOLITHIC MODULE ASSEMBLY TECHNIQUES 审中-公开
标题翻译：使用单片模块组装技术制造的光伏模块
公开(公告)号：WO2009134939A2
公开(公告)日：2009-11-05
申请号：PCT/US2009042182
申请日：2009-04-29
申请人： ADVENT SOLAR INC , MEAKIN DAVID H , GEE JAMES M , SOUTHIMATH SYSAVANH , MURPHY BRIAN , TELLE JOHN , MITCHELL ANDREW MARK
发明人： MEAKIN DAVID H , GEE JAMES M , SOUTHIMATH SYSAVANH , MURPHY BRIAN , TELLE JOHN , MITCHELL ANDREW MARK
IPC分类号： H01L31/042
CPC分类号： H01L31/0201 , H01L31/02013 , H01L31/048 , H01L31/049 , H01L31/0516 , H02S40/34 , Y02E10/50
摘要： Photovoltaic modules comprising back-contact solar cells manufactured using monolithic module assembly techniques comprising a flexible circuit comprising a back sheet and a patterned metallization. The module may comprise busses in electrical contact with the patterned metallization to extract the current. The module may alternatively comprise multilevel metallizations, lnterlayer dielectric comprising islands or dots relieves stresses due to thermal mismatch. The use of multiple cord plates enables flexible circuit layouts, thus optimizing the module. The modules preferably comprise a thermoplastic encapsulant and/or hybrid adhesive/solder materials. An ultrathin moisture barrier enables roll-to-roll processing.
摘要翻译：包括使用整体模块组装技术制造的背接触式太阳能电池的光伏模块，该技术包括包含背板和图案化金属化的柔性电路。模块可以包括与图案化的金属化物电接触以提取电流的母线。该模块可以替代地包括多层金属化，包含岛或点的层间电介质减轻由于热失配引起的应力。使用多个电缆板可实现灵活的电路布局，从而优化模块。模块优选地包括热塑性密封剂和/或混合粘合剂/焊料材料。超薄防潮屏障可实现卷对卷加工。

4. 发明申请

WO2012158215A1 PROCESS FOR FORMING FLEXIBLE SUBSTRATES HAVING PATTERNED CONTACT AREAS 审中-公开
标题翻译：形成具有图案接触面积的柔性基板的方法
公开(公告)号：WO2012158215A1
公开(公告)日：2012-11-22
申请号：PCT/US2012/022237
申请日：2012-01-23
申请人： APPLIED MATERIALS, INC. , TELLE, John , BOTTENBERG, William , MURPHY, Brian, J.
发明人： TELLE, John , BOTTENBERG, William , MURPHY, Brian, J.
IPC分类号： H01L31/042 , H01L31/05 , H01L31/18
CPC分类号： H05K1/189 , H01L31/049 , H01L31/0516 , H05K3/244 , H05K2201/10143 , H05K2203/073 , Y02E10/50 , Y10T29/49156
摘要： Embodiments of the invention generally include a method of forming a low cost flexible substrate having one or more conductive elements that are used to form a low resistance current carrying path that is used to interconnect a plurality of solar cell devices disposed in a photovoltaic module. A surface of each of the one or more conductive elements will generally comprise a plurality of patterned electrical contact regions that are used to form part of the electrical circuit that interconnects the plurality of solar cell devices and the solar cell devices to an external load. The methods disclosed herein also generally include a method and apparatus used to rapidly and reliably form the electrical contact regions on an inexpensive conductive material before electrically connecting a formed solar cell to the conductive material.
摘要翻译：本发明的实施例通常包括形成具有一个或多个导电元件的低成本柔性基板的方法，所述导电元件用于形成用于互连设置在光伏模块中的多个太阳能电池器件的低电阻载流路径。一个或多个导电元件中的每一个的表面将通常包括多个图案化电接触区域，其被用于形成将多个太阳能电池器件和太阳能电池器件互连到外部负载的电路的一部分。本文公开的方法还通常包括用于在将形成的太阳能电池电连接到导电材料之前快速可靠地形成廉价导电材料上的电接触区域的方法和装置。

5. 发明申请

WO2012142249A2 BUSING SUB-ASSEMBLY FOR PHOTOVOLTAIC MODULES 审中-公开
标题翻译：用于光伏模块的发光分组装
公开(公告)号：WO2012142249A2
公开(公告)日：2012-10-18
申请号：PCT/US2012/033268
申请日：2012-04-12
申请人： APPLIED MATERIALS, INC. , TELLE, John , MURPHY, Brian J. , MEAKIN, David H.
发明人： TELLE, John , MURPHY, Brian J. , MEAKIN, David H.
IPC分类号： H01L31/042
CPC分类号： H01L31/022441 , H01L31/049 , H01L31/0516 , Y02E10/50
摘要： Embodiments of the invention generally relate to a busing sub-assembly and methods of forming photovoltaic modules having busing sub-assemblies. The busing sub-assembly generally includes a carrier backsheet and a plurality of conductive ribbons coupled to the carrier backsheet. An electrically insulating cover is disposed over the conductive ribbons and the carrier backsheet. The ends of each conductive ribbon remain exposed for making an electrical connection to the conductive foil or a junction box. Methods of forming photovoltaic modules generally include positioning a flexible backsheet having an opening therethrough and a conductive foil thereon on a support. A busing sub-assembly is disposed on the flexible backsheet over the opening and in electrical contact with the conductive foil. The busing sub-assembly includes the components necessary to bus electrical current from a plurality of solar cells to a junction box, and can be applied to a photovoltaic module in a singe process step.
摘要翻译：本发明的实施例总体上涉及一种汇流子组件和形成具有汇流子组件的光伏模块的方法。总线子组件通常包括载体背板和耦合到载体背板的多个导电带。电绝缘盖布置在导电带和载体背板之上。每个导电带的端部保持暴露以形成与导电箔或接线盒的电连接。形成光伏模块的方法通常包括将具有开口的柔性背板和其上的导电箔定位在支架上。总线子组件布置在开口上的柔性背板上并与导电箔电接触。总线子组件包括将电流从多个太阳能电池汇集到接线盒所需的部件，并且可以在单一工艺步骤中应用于光伏模块。

6. 发明申请

WO2009134939A3 PHOTOVOLTAIC MODULES MANUFACTURED USING MONOLITHIC MODULE ASSEMBLY TECHNIQUES 审中-公开
公开(公告)号：WO2009134939A3
公开(公告)日：2009-11-05
申请号：PCT/US2009/042182
申请日：2009-04-29
申请人： ADVENT SOLAR, INC. , MEAKIN, David, H. , GEE, James, M. , SOUTHIMATH, Sysavanh , MURPHY, Brian , TELLE, John , MITCHELL, Andrew, Mark
发明人： MEAKIN, David, H. , GEE, James, M. , SOUTHIMATH, Sysavanh , MURPHY, Brian , TELLE, John , MITCHELL, Andrew, Mark
IPC分类号： H01L31/042
摘要： Photovoltaic modules comprising back-contact solar cells manufactured using monolithic module assembly techniques comprising a flexible circuit comprising a back sheet and a patterned metallization. The module may comprise busses in electrical contact with the patterned metallization to extract the current. The module may alternatively comprise multilevel metallizations, lnterlayer dielectric comprising islands or dots relieves stresses due to thermal mismatch. The use of multiple cord plates enables flexible circuit layouts, thus optimizing the module. The modules preferably comprise a thermoplastic encapsulant and/or hybrid adhesive/solder materials. An ultrathin moisture barrier enables roll-to-roll processing.

7. 发明申请

WO2012129033A3 CONDUCTIVE FOILS HAVING MULTIPLE LAYERS AND METHODS OF FORMING SAME 审中-公开
标题翻译：具有多个层的导电箔及其形成方法
公开(公告)号：WO2012129033A3
公开(公告)日：2012-12-06
申请号：PCT/US2012029135
申请日：2012-03-14
申请人： APPLIED MATERIALS INC , TELLE JOHN , BOTTENBERG WILLIAM , MURPHY BRIAN J , MEAKIN DAVID H
发明人： TELLE JOHN , BOTTENBERG WILLIAM , MURPHY BRIAN J , MEAKIN DAVID H
IPC分类号： H01L31/042 , H01L31/18
CPC分类号： H01L31/0516 , B32B15/04 , H01L31/022441 , H01L31/049 , Y02E10/50
摘要： Embodiments of the invention generally relate to conductive foils having multiple layers for use in photovoltaic modules and methods of forming the same. The conductive foils generally include a layer of aluminum foil having one or more metal layers with decreased contact resistance disposed thereon. An anti-corrosion material and a dielectric material are generally disposed on the upper surface of the metal layer. The conductive foils may be formed on a carrier prior to construction of a photovoltaic module, and then applied to the photovoltaic module as a conductive foil assembly during construction of the photovoltaic module. Methods of forming the conductive foils generally include adhering an aluminum foil to a carrier, removing native oxides from a surface of the aluminum foil, and sputtering a metal onto the aluminum foil. A dielectric material and an anti-corrosion material may then be applied to the upper surface of the sputtered metal.
摘要翻译：本发明的实施例一般涉及具有用于光伏组件的多层的导电箔及其形成方法。导电箔通常包括具有一个或多个具有降低的接触电阻的金属层的铝箔层。通常在金属层的上表面上设置防腐蚀材料和电介质材料。导电箔可以在构建光伏模块之前形成在载体上，然后在光伏模块的构造期间作为导电箔组件施加到光伏模块。形成导电箔的方法通常包括将铝箔粘附到载体上，从铝箔的表面除去天然氧化物，并将金属溅射到铝箔上。然后可以将电介质材料和防腐蚀材料施加到溅射金属的上表面。

8. 发明申请

WO2012129033A2 CONDUCTIVE FOILS HAVING MULTIPLE LAYERS AND METHODS OF FORMING SAME 审中-公开
标题翻译：具有多层的导电箔及其形成方法
公开(公告)号：WO2012129033A2
公开(公告)日：2012-09-27
申请号：PCT/US2012/029135
申请日：2012-03-14
申请人： APPLIED MATERIALS, INC. , TELLE, John , BOTTENBERG, William , MURPHY, Brian, J. , MEAKIN, David, H.
发明人： TELLE, John , BOTTENBERG, William , MURPHY, Brian, J. , MEAKIN, David, H.
IPC分类号： H01L31/042 , H01L31/18
CPC分类号： H01L31/0516 , B32B15/04 , H01L31/022441 , H01L31/049 , Y02E10/50
摘要： Embodiments of the invention generally relate to conductive foils having multiple layers for use in photovoltaic modules and methods of forming the same. The conductive foils generally include a layer of aluminum foil having one or more metal layers with decreased contact resistance disposed thereon. An anti-corrosion material and a dielectric material are generally disposed on the upper surface of the metal layer. The conductive foils may be formed on a carrier prior to construction of a photovoltaic module, and then applied to the photovoltaic module as a conductive foil assembly during construction of the photovoltaic module. Methods of forming the conductive foils generally include adhering an aluminum foil to a carrier, removing native oxides from a surface of the aluminum foil, and sputtering a metal onto the aluminum foil. A dielectric material and an anti-corrosion material may then be applied to the upper surface of the sputtered metal.
摘要翻译：本发明的实施例总体上涉及具有用于光伏模块中的多个层的导电箔及其形成方法。导电箔通常包括一层铝箔，该铝箔具有设置在其上的具有降低的接触电阻的一个或多个金属层。通常在金属层的上表面上设置防腐蚀材料和介电材料。导电箔可以在构建光伏模块之前在载体上形成，然后在光伏模块的构建期间作为导电箔组件施加到光伏模块。形成导电箔的方法通常包括将铝箔粘附到载体上，从铝箔表面去除自然氧化物，并将金属溅射到铝箔上。然后可以将电介质材料和抗腐蚀材料施加到溅射金属的上表面。

9. 发明申请

WO2012128909A2 PROCESS FOR FORMING FLEXIBLE SUBSTRATES USING PUNCH PRESS TYPE TECHNIQUES 审中-公开
标题翻译：使用冲压式技术形成柔性基板的方法
公开(公告)号：WO2012128909A2
公开(公告)日：2012-09-27
申请号：PCT/US2012/027246
申请日：2012-03-01
申请人： APPLIED MATERIALS, INC. , TELLE, John , MURPHY, Brian J. , MEAKIN, David H.
发明人： TELLE, John , MURPHY, Brian J. , MEAKIN, David H.
IPC分类号： H01L31/18 , H01L31/042 , B26F1/40
CPC分类号： H05K3/202 , H05K1/0393 , H05K2203/033 , H05K2203/1545 , Y10T29/49155
摘要： Embodiments of the invention generally relate to methods of forming flexible substrates for use in photovoltaic modules. The methods include shaping a metal foil and adhering the metal foil to a flexible backsheet. An optional interlayer dielectric and anti-tarnish material may then be applied to the upper surface of the shaped metal foil disposed on the flexible backsheet. The metal foil may be shaped using die cutting, roller cutting, or laser cutting techniques. The die cutting, roller cutting, and laser cutting techniques simplify the flexible substrate formation processes by eliminating resist-printing and etching steps previously used to pattern metal foils. Additionally, the die cutting, roller cutting, and laser cutting techniques reduce the consumption of consumable materials previously used in the patterning of metal foils.
摘要翻译：本发明的实施例总体上涉及形成用于光伏模块的柔性基板的方法。该方法包括成形金属箔并将金属箔粘附到柔性背板上。然后可以将任选的层间电介质和防锈材料施加到设置在柔性背板上的成形金属箔的上表面。金属箔可以使用模切，滚筒切割或激光切割技术来成形。模切，辊切和激光切割技术通过消除先前用于图案化金属箔的抗蚀剂印刷和蚀刻步骤来简化柔性基板形成工艺。此外，模切，滚筒切割和激光切割技术减少了以前在金属箔图案化中使用的消耗材料的消耗量。

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