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    • 1. 发明申请
    • THIN WALLED POWDER METAL COMPONENT MANUFACTURING
    • 薄壁粉末金属部件制造
    • WO2008036926A1
    • 2008-03-27
    • PCT/US2007/079198
    • 2007-09-21
    • GKN SINTER METALS, INC.CAMPBELL, Timothy, M.MANDEL, Joel, H.PHILLIPS, Donald, J.COOPER, Donald, D.KNOTT, Henry, J.
    • CAMPBELL, Timothy, M.MANDEL, Joel, H.PHILLIPS, Donald, J.COOPER, Donald, D.KNOTT, Henry, J.
    • B22F5/00B22F3/04B22F3/03
    • B30B15/024B22F3/03B22F3/04B22F5/008
    • A powder metal component which has a powder metal composition formed into a cylinder, wherein the cylinder includes a wall thickness and a length, and a ratio of the length to the thickness is relatively high such that conventional compaction methods are difficult to use. The powder metal composition includes approximately between 85% and 99% sponge iron powder, approximately between 0.1% and 2.0% graphite, and approximately between 0.1% and 2.0% ethylene bis-stearamide wax. The powder metal component can be manufactured using an apparatus which includes a hard material core rod, and a shaped elastic die configured to circumscribe the core rod, or conversely, an apparatus with a shaped elastic core rod and a hard die. In the case of the former, the shaped elastic die can have an inner contour wherein a longitudinal load on the shaped elastic die radially compresses the powder metal to the desired shape and density distribution, hi the latter, longitudinally compressing the core rod radially compresses the powder metal to the desired shape and density distribution. An ejection punch can be made flush with the liner an pressure on the elastic die relieved prior to ejection to promote end integrity, the elastic die can be compressed alone or simultaneous with axial compression of the powder metal or a collet can be used to radially compress the elastic die using axial motion.
    • 一种粉末金属组分,其具有形成为圆筒的粉末金属组合物,其中所述圆筒包括壁厚和长度,并且长度与厚度的比率相对较高,使得常规的压实方法难以使用。 粉末金属组合物包括约85%至99%的海绵铁粉,约0.1%至2.0%的石墨和约0.1%至2.0%的亚乙基双硬脂酰胺蜡。 粉末金属成分可以使用包括硬质材料芯棒和被配置为围绕芯棒的成形弹性模具或相反地具有成形弹性芯棒和硬模具的装置的装置来制造。 在前者的情况下,成型的弹性模头可以具有内部轮廓,其中成形弹性模具上的纵向载荷将粉末金属径向地压缩到期望的形状和密度分布。在后者中,纵向压缩芯棒径向地压缩 粉末金属到所需的形状和密度分布。 喷射冲头可以与衬垫齐平,弹性模具上的压力在排出之前释放以促进端部完整性,弹性模头可以单独压缩或与粉末金属的轴向压缩同时压缩或者可以用于径向压缩 弹性模具使用轴向运动。