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    • 4. 发明申请
    • METHOD OF EDITING AND SETTING INJECTION VELOCITIES FOR INJECTION MOLDING MACHINE
    • 注射成型机的注射方法及设定方法
    • WO1995001865A1
    • 1995-01-19
    • PCT/JP1994001095
    • 1994-07-05
    • FANUC LTDKAMIGUCHI, MasaoNEKO, NoriakiINOUE, Kouzo
    • FANUC LTD
    • B29C45/50
    • B29C45/766B29C45/77B29C2037/906
    • A corresponding relationship between injection steps and injection velocities which are initially set in an injetion condition file is graphically represented on a display screen, and a starting point (P1) and a terminal point (P2) are designated on the graph to set a correcting section. Then a shape of a line segment connecting the starting point (P1) and terminal point (P2) to each other is selected out of a straight line and an arc for designation. In this manner, the section between the starting point (P1) and terminal point (P2) constitutes a new injection step. Futhermore, an injection velocity does not always have a constant value in the new injection step; it can be optionally set in a manner to linearly increase or decrease or change in an arc.
    • 在显示画面上图形地表示在注入条件文件中初始设定的注射步骤和注射速度之间的对应关系,并且在图表上指定起始点(P1)和终点(P2),以设置校正部分 。 然后,从直线和用于指定的圆弧中选出将起点(P1)和终点(P2)彼此连接的线段的形状。 以这种方式,起始点(P1)和终点(P2)之间的部分构成新的注射步骤。 此外,注射速度并不总是在新的注射步骤中具有恒定的值; 可以可选地以线性增加或减少或改变弧的方式设置。
    • 5. 发明申请
    • METHOD OF MONITORING OPERATING CONDITIONS OF INJECTION MOLDING MACHINE
    • 监控注塑机操作条件的方法
    • WO1991019601A1
    • 1991-12-26
    • PCT/JP1991000761
    • 1991-06-05
    • FANUC LTDKAMIGUCHI, MasaoNEKO, NoriakiSAITO, Osamu
    • FANUC LTD
    • B29C45/76
    • B29C45/76B29C2045/7606G05B19/4063
    • A method of monitoring, capable of properly, integrally controlling the operating conditions and the operation histories of a group of injection molding machines. Sets of monitoring data delivered from respective injection molding machines are periodically detected by the processor of a monitoring device, and a plurality of the latest monitoring data for respective injection molding machines are updatably stored in a plurality of data tables. When a timer (Ti) relating to any one of the injection molding machines times out or a current injection count (Rill) reaches a predetermined count (CNi) (206, 216), it is decided a monitoring data output timing has been reached, and, it is further discriminated as to whether the monitoring data are to be printed or displayed on a screen. During a printing process or display process (208, 210, 218 and 220), sets of the oldest monitoring data, sets of the second oldest monitoring data or a group of the oldest data consisting of said both sets of data and calculated monitoring data fluctuations relating thereto are printed or displayed first, and groups of similar data are successively printed or displayed with the oldest one first. When printing or displaying of the group of the latest data including the sets of the latest monitoring data is completed, monitoring data rewriting process is performed (211, 221) in order to update a plurality of sets of monitoring data in preparation for the succeeding monitoring data output.
    • 6. 发明申请
    • METHOD OF DISCRIMINATING NON-DEFECTIVE FROM DEFECTIVE IN INJECTION MOLDING MACHINE
    • 在注射成型机中鉴别非缺陷的方法
    • WO1991007268A1
    • 1991-05-30
    • PCT/JP1990001479
    • 1990-11-14
    • FANUC LTDKAMIGUCHI, MasaoNEKO, NoriakiKUBOTA, Kazuo
    • FANUC LTD
    • B29C45/76
    • B29C45/768
    • A method of discriminating non-defectives from defectives in an injection molding machine capable of properly and quickly setting discriminating reference parameters and accurately discriminating non-defectives from defectives. In each of a plurality of injection steps during molding of non-defectives, a group of injection pressure curves as a function of screw position and a group of injection pressure curve as a function elapsed time after the start of the injection are displayed in two coordinate systems on display screens on the basis of injection pressures and screw positions, both of which are sampled periodically. For respective screw positions and elapsed times selected in the coordinate systems, various reference values (x, p, t) and various upper and lower limit values (pu, pl, tu, tl, xu, xl) for determining various tolerance ranges are set in data display columns (8, 9) in consideration of distributed states of the groups of pressure curves and displayed details displayed in a data display column (10) and variable in accordance with the movement of cursors (11, 12). During the execution of the real molding cycles, real elapsed times and real injection pressures at respective selected screw positions, or real screw positions and real injection pressures at selected elapsed times are compared with the tolerance ranges to determine their suitability, thereby discriminating non-defectives from defectives on the basis of the number of discriminated defectives.
    • 7. 发明申请
    • METHOD AND APPARATUS FOR PRESSURE CONTROL OF AN ELECTRICALLY POWERED INJECTION MOLDING MACHINE
    • 电动注射成型机的压力控制方法与装置
    • WO1989008543A1
    • 1989-09-21
    • PCT/JP1989000244
    • 1989-03-07
    • FANUC LTDKAMIGUCHI, MasaoKOBAYASHI, MinoruNEKO, Noriaki
    • FANUC LTD
    • B29C45/77
    • B29C45/76
    • A method and apparatus for pressure control of an electrically powered injection molding machine capable of smoothly controlling the pressure stepwisely without mounting any particular servomotor on the injection molding machine or without replacing a servomotor once mounted by another servomotor. At the time of transfer from an injection step to a first pressure-maintaining stage and at the time of transfer from the pressure-maintaining stage to a next pressure-maintaining stage, the CPU for numerical control calculates a correction quantity (S7) by dividing a value obtained by subtracting a maximum injection pressure or a torque limit value in the pressure-maintaining stage before transfer from a torque limit value in the pressure-maintaining stage after the transfer, by a required number of times of correction that is obtained by dividing a predetermined switching time in the pressure-maintaining stage after the transfer by a period for executing the pressure-maintaining control operation. Then, the correction quantity is added for every period to gradually renew (S8) from the maximum injection pressure or the torque limit value in the pressure-maintaining stage before transfer up to the torque limit value in the pressure-maintaining stage after the transfer. The maintained pressure practically applied to the screw from the injection servomotor controlled by the servo control CPU varies favorably following the torque limit value that is gradually renewed, and whereby the multi-step pressure control is smoothly carried out.
    • 一种电动注射成型机的压力控制方法和装置,其能够顺利地平稳地控制压力,而不将任何特定的伺服电机安装在注射成型机上,或者在不更换一次由另一伺服电动机安装的伺服电动机的情况下。 在从注入阶段转移到第一保压阶段并且在从保压阶段转移到下一个保压阶段时,数控的CPU通过分割来计算校正量(S7) 通过从转印后的保压阶段的转矩极限值中减去转移前的保压阶段的最大注入压力或转矩极限值得到的值除以所需的校正次数 在转移之后的压力保持阶段中用于执行保压控制操作的期间的预定切换时间。 然后,对于每个周期添加校正量,从转移之后的保压阶段的压力保持阶段的最大喷射压力或转矩极限值逐渐更新(S8)直到转印后的保压阶段的转矩极限值。 由伺服控制CPU控制的喷射伺服马达实际施加到螺杆上的维持压力随着逐渐更新的扭矩极限值而变化,从而平稳地进行多级压力控制。
    • 10. 发明申请
    • INJECTION MOLDING MACHINE WITH DISPLAY GRAPHING METERING AND KNEADING CONDITIONS
    • 注射成型机,具有显示图形测量和切割条件
    • WO1986005741A1
    • 1986-10-09
    • PCT/JP1986000154
    • 1986-03-28
    • FANUC LTDNEKO, Noriaki
    • FANUC LTD
    • B29C45/50
    • B29C45/76B29C45/766B29C2037/906G05B19/4069G05B2219/35312G05B2219/45244
    • Display for an injection molding machine, characterized in that it is formed so that set values of the metering and kneading conditions can be graphed on a CRT picture frame (20) so as to easily discover errors in the set conditions, including the number of revolutions per minute, back pressure and switching position, which are used during metering and kneading operations, of a screw. The number of switching steps in the metering and kneading treatment, and a back pressure, the number of revolutions per minute of a screw and a position to which the screw is to be switched in each switching step are set through a keyboard (21) and stored in a memory (15). A microcomputer (14) is adapted to discriminate a maximum value of each of the back pressures, the numbers of revolutions per minute of the screw and positions to which the screw is to be switched, and determine the scale factors for the back pressure, revolution number and screw position on the basis of the discriminated maximum values referred to above. The relation between a screw position and its back pressure and the relation between a screw position and the number of revolutions per minute of the screw are displayed on the CRT picture frame (20) on the basis of the scale factors corresponding to the set back pressure, the set number of revolutions per minute of the screw and the set position in which the screw is to be switched in each step.