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1. 发明申请

WO2005052960A3 COATING FORMULATION AND APPLICATION OF ORGANIC PASSIVATION LAYER ONTO IRON-BASED RARE EARTH POWDERS 审中-公开
标题翻译：有机钝化层在铁基稀土粉末上的涂布配方及应用
公开(公告)号：WO2005052960A3
公开(公告)日：2006-10-12
申请号：PCT/US2004039859
申请日：2004-11-24
申请人： MAGNEQUENCH INC , GUSCHL PETER CHRISTOPHER
发明人： GUSCHL PETER CHRISTOPHER
IPC分类号： B32B5/16 , H01F20060101 , H01F1/057 , H01F41/02
CPC分类号： B05D7/14 , B05D5/12 , B22F1/0059 , B32B5/16 , C22C2202/02 , H01F1/0572 , H01F1/0576 , H01F1/117 , Y10T428/1121 , Y10T428/2991 , Y10T428/2998
摘要： The present disclosure relates to coating formulations for neodymium-iron-boron type magnetic powders manufactured from rapid solidification processes for the purpose, inter alia, of corrosion and oxidation resistance when exposed to aggressive environments. The coating formulation preferably contains an epoxy binder, curing agent, an accelerating agent, and a lubricant. By incorporating coupling agents and optionally, other specialty additives with the magnetic powder and the organic epoxy components, additional oxidation and corrosion prevention, enhanced adhesion and dispersion between the filler and matrix phases can be achieved. This disclosure relates to all such rare earth-transition metal-boron (RETM-B) powders produced by rapid solidification and encompasses both the bonded magnet products that include combinations of the materials mentioned and the application processes.
摘要翻译：本公开内容涉及由快速固化方法制造的用于钕 - 铁 - 硼型磁粉的涂料配方，其目的尤其在暴露于侵蚀性环境时具有耐腐蚀和抗氧化性能。涂料配方优选含有环氧树脂粘合剂，固化剂，促进剂和润滑剂。通过将偶联剂和任选的其它特殊添加剂与磁性粉末和有机环氧组分结合，可以实现附加的氧化和腐蚀防止，增强填料与基体相之间的粘附和分散。本公开涉及通过快速凝固而生产的所有这样的稀土 - 过渡金属 - 硼（RETM-B）粉末，并且包括包括所提及的材料的组合和应用过程的粘结磁体产品。

2. 发明申请

WO2004038739A2 SIGH PERFORMANCE MAGNETIC MATERIALS WITH LOW FLUX-AGING LOSS 审中-公开
标题翻译：具有低通量损失的性能磁性材料
公开(公告)号：WO2004038739A2
公开(公告)日：2004-05-06
申请号：PCT/US2003/034106
申请日：2003-10-23
申请人： MAGNEQUENCH, INC.
发明人： CHEN, Zhongmin , SMITH, Benjamin, R. , MA, Bao-Min
IPC分类号： H01F
CPC分类号： H01F1/0578 , H01F1/0571 , H01F41/0266
摘要： The present invention relates to magnetic materials made by rapid solidification processes which exhibit high remanence and intrinsic coercivity values and low flux-aging loss. More specifically, the invention relates to isotropic Nd-Fe-B type materials with remanence and intrinsic coercivity values of greater than 8.0 kG and 10.0 kOe, respectively, at room temperature, and bonded magnets made from the magnetic materials with low flux-aging loss and are suitable for high temperature applications. The invention also relates to methods of making the magnetic materials and the bonded magnets.
摘要翻译：本发明涉及通过快速凝固过程制造的磁性材料，其显示出高剩磁和内在矫顽力值以及低通量老化损失。更具体地说，本发明涉及在室温下剩磁和内禀矫顽力值分别大于8.0kG和10.0kOe的各向同性Nd-Fe-B型材料，以及由磁通材料制成的具有低通量老化损失的粘结磁体并适用于高温应用。本发明还涉及制造磁性材料和粘结磁体的方法。

3. 发明申请

WO2004072311A3 HIGHLY QUENCHABLE FE-BASED RARE EARTH MATERIALS FOR FERRITE REPLACEMENT 审中-公开
公开(公告)号：WO2004072311A3
公开(公告)日：2004-08-26
申请号：PCT/US2004/003288
申请日：2004-02-05
申请人： MAGNEQUENCH, INC. , CHEN, Zhongmin , SMITH, Benjamin, R. , MA, Bao-Min , HERCHENROEDER, James, R.
发明人： CHEN, Zhongmin , SMITH, Benjamin, R. , MA, Bao-Min , HERCHENROEDER, James, R.
IPC分类号： H01F1/057
摘要： The present invention relates to highly quenchable Fe-based rare earth magnetic materials that are made by rapid solidification process and exhibit good magnetic properties and thermal stability. More specifically, the invention relates to isotropic Nd-Fe-B type magnetic materials made from a rapid solidification process with a lower optimal wheel speed and a broader optimal wheel speed window than those used in producing conventional magnetic materials. The materials exhibit remanence (B r ) and intrinsic coercivity (H ci ) values of between 7.0 to 8.5 kG and 6.5 to 9.9 kOe, respectively, at room temperature. The invention also relates to process of making the materials and to bonded magnets made from the magnetic materials, which are suitable for direct replacement of anisotropic sintered ferrites in many applications.

4. 发明申请

WO2004072311A2 HIGHLY QUENCHABLE FE-BASED RARE EARTH MATERIALS FOR FERRITE REPLACEMENT 审中-公开
标题翻译：用于铁矿石替代品的高度可接受的基于稀土的稀土材料
公开(公告)号：WO2004072311A2
公开(公告)日：2004-08-26
申请号：PCT/US2004003288
申请日：2004-02-05
申请人： MAGNEQUENCH INC , CHEN ZHONGMIN , SMITH BENJAMIN R , MA BAO-MIN , HERCHENROEDER JAMES R
发明人： CHEN ZHONGMIN , SMITH BENJAMIN R , MA BAO-MIN , HERCHENROEDER JAMES R
IPC分类号： H01F1/057 , C22C
CPC分类号： H01F41/0266 , B22F9/08 , B22F2998/10 , C22C33/0257 , C22C45/008 , H01F1/0571 , H01F1/0578 , B22F9/04 , B22F1/0085 , B22F1/0059 , B22F3/02
摘要： The present invention relates to highly quenchable Fe-based rare earth magnetic materials that are made by rapid solidification process and exhibit good magnetic properties and thermal stability. More specifically, the invention relates to isotropic Nd-Fe-B type magnetic materials made from a rapid solidification process with a lower optimal wheel speed and a broader optimal wheel speed window than those used in producing conventional magnetic materials. The materials exhibit remanence (Br) and intrinsic coercivity (Hci) values of between 7.0 to 8.5 kG and 6.5 to 9.9 kOe, respectively, at room temperature. The invention also relates to process of making the materials and to bonded magnets made from the magnetic materials, which are suitable for direct replacement of anisotropic sintered ferrites in many applications.
摘要翻译：本发明涉及通过快速固化方法制备的高淬硬性Fe基稀土磁性材料，具有良好的磁性和热稳定性。更具体地说，本发明涉及通过快速固化方法制备的各向同性的Nd-Fe-B型磁性材料，其具有比用于生产常规磁性材料的最佳轮速更低的最佳轮速窗。材料在室温下分别表现出7.0-8.5kG和6.5-9.9kOe之间的剩磁（Br）和固有矫顽力（Hci）值。本发明还涉及制造材料和由磁性材料制成的粘结磁体的方法，其适合于在许多应用中直接替代各向异性烧结铁氧体。

5. 发明申请

WO2004038739A3 SIGH PERFORMANCE MAGNETIC MATERIALS WITH LOW FLUX-AGING LOSS 审中-公开
标题翻译：具有低流失性损失的SIGH性能磁性材料
公开(公告)号：WO2004038739A3
公开(公告)日：2004-07-08
申请号：PCT/US0334106
申请日：2003-10-23
申请人： MAGNEQUENCH INC
发明人： CHEN ZHONGMIN , SMITH BENJAMIN R , MA BAO-MIN
IPC分类号： H01F1/057 , H01F41/02 , H01F1/00 , B22D11/00 , H01F1/03
CPC分类号： H01F1/0578 , H01F1/0571 , H01F41/0266
摘要： The present invention relates to magnetic materials made by rapid solidification processes which exhibit high remanence and intrinsic coercivity values and low flux-aging loss. More specifically, the invention relates to isotropic Nd-Fe-B type materials with remanence and intrinsic coercivity values of greater than 8.0 kG and 10.0 kOe, respectively, at room temperature, and bonded magnets made from the magnetic materials with low flux-aging loss and are suitable for high temperature applications. The invention also relates to methods of making the magnetic materials and the bonded magnets.
摘要翻译：本发明涉及通过快速固化方法制备的磁性材料，其表现出高剩磁和固有矫顽力值和低通量老化损失。更具体地，本发明涉及在室温下具有大于8.0kG和10.0kOe的剩磁和内在矫顽力值的各向同性的Nd-Fe-B型材料，以及由磁通量低的磁通材料制成的粘结磁体适用于高温应用。本发明还涉及制造磁性材料和粘结磁体的方法。

6. 发明申请

WO2005052960A2 COATING FORMULATION AND APPLICATION OF ORGANIC PASSIVATION LAYER ONTO IRON-BASED RARE EARTH POWDERS 审中-公开
标题翻译：有机钝化层在铁基稀土粉末上的涂覆配方及应用
公开(公告)号：WO2005052960A2
公开(公告)日：2005-06-09
申请号：PCT/US2004/039859
申请日：2004-11-24
申请人： MAGNEQUENCH INC. , GUSCHL, Peter, Christopher
发明人： GUSCHL, Peter, Christopher
IPC分类号： H01F
CPC分类号： B05D7/14 , B05D5/12 , B22F1/0059 , B32B5/16 , C22C2202/02 , H01F1/0572 , H01F1/0576 , H01F1/117 , Y10T428/1121 , Y10T428/2991 , Y10T428/2998
摘要： The present disclosure relates to coating formulations for neodymium-iron-boron type magnetic powders manufactured from rapid solidification processes for the purpose, inter alia , of corrosion and oxidation resistance when exposed to aggressive environments. The coating formulation preferably contains an epoxy binder, curing agent, an accelerating agent, and a lubricant. By incorporating coupling agents and optionally, other specialty additives with the magnetic powder and the organic epoxy components, additional oxidation and corrosion prevention, enhanced adhesion and dispersion between the filler and matrix phases can be achieved. This disclosure relates to all such rare earth-transition metal-boron (RETM-B) powders produced by rapid solidification and encompasses both the bonded magnet products that include combinations of the materials mentioned and the application processes.
摘要翻译：本公开内容涉及由快速固化方法制造的用于钕铁硼型磁粉的涂料配方，其目的尤其在暴露于侵蚀性环境时具有耐腐蚀和抗氧化性能。涂料制剂优选含有环氧树脂粘合剂，固化剂，促进剂和润滑剂。通过将偶联剂和任选的其它特殊添加剂与磁性粉末和有机环氧组分结合，可以实现附加的氧化和腐蚀防止，增强填料与基体相之间的附着力和分散性。本公开涉及通过快速凝固而生产的所有这样的稀土 - 过渡金属 - 硼（RETM-B）粉末，并且包括包括所提及的材料的组合和应用过程的粘结磁体产品。

7. 发明申请

WO02069357A8 BONDED MAGNETS MADE WITH ATOMIZED PERMANENT MAGNETIC POWDERS 审中-公开
标题翻译：粘合磁铁与原始的永磁粉末制成
公开(公告)号：WO02069357A8
公开(公告)日：2002-11-14
申请号：PCT/US0206092
申请日：2002-02-27
申请人： MAGNEQUENCH INC
发明人： SELLERS CHARLES HOWARD , RABIN BARRY HAL , ERVENS WILHELM , WORDEN JOSEPH JAMES , PANCHANATHAN VISWANATHAN
IPC分类号： B22F9/08 , B22F1/00 , B22F3/00 , B22F9/10 , C22C38/00 , H01F1/053 , H01F1/057 , H01F1/08 , C04B35/04
CPC分类号： C22C38/005 , B22F3/225 , B22F9/082 , B22F9/10 , B22F2998/00 , B22F2998/10 , C22C38/14 , C22C38/16 , H01F1/0574 , H01F1/0578 , B22F1/0003 , B22F1/0048 , B22F1/0055 , B22F1/0085 , B22F1/0059 , B22F3/20 , B22F3/02
摘要： The invention relates to magnets, particularly bonded magnets, of the Re-Fe-B type made from atomized magnetic powders and to methods of producing the powders and the magnet. The magnetic powders comprise, by weight, about 15 % to 25 % of RE; about 0.8 % to 2.0 % of B; about 1 % to 10 % of T; and balanced with Fe, Co, or mixtures thereof; wherein RE is one or more rare earth elements selected from the group consisting of Y, La, Ce, Pr, Nd, Sm, Er, Gd, Tb, Dy, Ho, Tm, Yb and Lu, and T is one or more elements selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and W. To produce bonded magnets, the atomized powders are heat treated, combined with a binder, pressed or molded, and cured to produce the bonded magnets. As compared to bonded magnets made from melt-spun powders or from other conventional atomized powders, bonded magnets of the present invention exhibit one or more of the following properties: less loss of intrinsic coercivity under repeated injection molding cycles; less internal magnetic shearing loss; improved flowability of the magnetic powders; improved Br and part integrity; less environmental degradation after exposure to high temperature and less flux loss; complex shapes and high part integrity; lower viscosity of the magnetic powder-binder mixtures; and high magnetic strength even for small-dimension magnets.
摘要翻译：本发明涉及由雾化磁粉制成的Re-Fe-B型磁体，特别是粘结磁体，以及制造粉末和磁体的方法。磁粉包含重量约15％至25％的RE; 约0.8％至2.0％的B; 约1％至10％的T; 并与Fe，Co或其混合物平衡; 其中RE是选自Y，La，Ce，Pr，Nd，Sm，Er，Gd，Tb，Dy，Ho，Tm，Yb和Lu中的一种或多种稀土元素，T是一种或多种元素选自Ti，Zr，Hf，V，Nb，Ta，Cr，Mo和W.为了制备粘结磁体，将雾化的粉末进行热处理，与粘合剂结合，压制或模制，并固化粘结磁铁。与由熔纺粉末或其它常规雾化粉末制成的粘结磁体相比，本发明的粘结磁体显示以下特性中的一种或多种：在重复注射成型循环下较少的固有矫顽力损失; 较少的内部磁剪切损耗; 提高磁粉的流动性; 改善Br和部分完整性; 暴露于高温后的环境退化较少，通量损失较少; 复杂的形状和高的零件完整性; 磁性粉末 - 粘合剂混合物的粘度较低; 并且即使对于小尺寸磁体也具有高的磁强度。

8. 发明申请

WO2002069357A1 BONDED MAGNETS MADE WITH ATOMIZED PERMANENT MAGNETIC POWDERS 审中-公开
标题翻译：用雾化永久磁粉制成的粘结磁铁
公开(公告)号：WO2002069357A1
公开(公告)日：2002-09-06
申请号：PCT/US2002/006092
申请日：2002-02-27
申请人： MAGNEQUENCH INC.
发明人： SELLERS, Charles, Howard , RABIN, Barry, Hal , ERVENS, Wilhelm , WORDEN, Joseph, James , PANCHANATHAN, Viswanathan
IPC分类号： H01F1/057
CPC分类号： C22C38/005 , B22F3/225 , B22F9/082 , B22F9/10 , B22F2998/00 , B22F2998/10 , C22C38/14 , C22C38/16 , H01F1/0574 , H01F1/0578 , B22F1/0003 , B22F1/0048 , B22F1/0055 , B22F1/0085 , B22F1/0059 , B22F3/20 , B22F3/02
摘要： The invention relates to magnets, particularly bonded magnets, of the Re-Fe-B type made from atomized magnetic powders and to methods of producing the powders and the magnet. The magnetic powders comprise, by weight, about 15 % to 25 % of RE; about 0.8 % to 2.0 % of B; about 1 % to 10 % of T; and balanced with Fe, Co, or mixtures thereof; wherein RE is one or more rare earth elements selected from the group consisting of Y, La, Ce, Pr, Nd, Sm, Er, Gd, Tb, Dy, Ho, Tm, Yb and Lu, and T is one or more elements selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and W. To produce bonded magnets, the atomized powders are heat treated, combined with a binder, pressed or molded, and cured to produce the bonded magnets. As compared to bonded magnets made from melt-spun powders or from other conventional atomized powders, bonded magnets of the present invention exhibit one or more of the following properties: less loss of intrinsic coercivity under repeated injection molding cycles; less internal magnetic shearing loss; improved flowability of the magnetic powders; improved Br and part integrity; less environmental degradation after exposure to high temperature and less flux loss; complex shapes and high part integrity; lower viscosity of the magnetic powder-binder mixtures; and high magnetic strength even for small-dimension magnets.
摘要翻译：本发明涉及由雾化磁粉制成的Re-Fe-B型磁体，特别是粘结磁体，以及制造粉末和磁体的方法。磁粉包含按重量计约15％至25％的RE; B的约0.8％至2.0％约1％至10％的T; 并与Fe，Co或其混合物平衡; 其中RE是选自Y，La，Ce，Pr，Nd，Sm，Er，Gd，Tb，Dy，Ho，Tm，Yb和Lu中的一种或多种稀土元素，T是一种或多种元素选自由Ti，Zr，Hf，V，Nb，Ta，Cr，Mo和W组成的组。为了制造粘结磁体，将雾化粉末热处理，与粘合剂结合，压制或模制，粘结磁体。与由熔体纺丝粉末或其他常规雾化粉末制成的粘结磁体相比，本发明的粘结磁体表现出以下性质中的一种或多种：在重复注塑循环下更少的本征矫顽力损失; 内部磁剪切损失少; 改善磁粉的流动性; 提高了Br和部件的完整性; 暴露于高温后的环境恶化较少且通量损失较少; 形状复杂，部件完整性高; 磁性粉末 - 粘合剂混合物的较低粘度; 即使对于小尺寸磁体也具有高磁性。

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