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    • 1. 发明申请
    • A METHOD FOR MANUFACTURING CASTABLE METAL MATRIX COMPOSITE BODIES AND BODIES PRODUCED THEREBY
    • 制造可铸金属基复合材料体的方法及其制造方法
    • WO1995029267A1
    • 1995-11-02
    • PCT/US1995004900
    • 1995-04-21
    • LANXIDE TECHNOLOGY COMPANY
    • LANXIDE TECHNOLOGY COMPANYBANNING, Charles, RobertBURKE, John, ThomasNAGELBERG, Alan, ScottRAVI, Vilupanur, AlwarRICHMOND, Michael, AllanYANG, Chwen-Chih
    • C22C01/10
    • C22B21/0092C22B21/06C22C1/1036C22C2001/1047Y02P10/218
    • The present invention relates to a novel method for forming cast metal matrix composite bodies. In particular, the present invention relates to a novel method for forming or recycling metal matrix composite bodies so as to render such bodies in a condition for casting or recasting as a cast metal matrix composite body. Specifically, a scrap metal matrix composite body and preferably a scrap cast metal matrix composite body (3) is placed into a crucible (2), optionally along with unreinforced matrix metal and/or virgin metal matrix composite material. Whether the scrap and/or virgin materials are placed into the crucible in solid or molten form, the contents of the crucible are ultimately rendered molten to form a composite melt. A means (5) for applying high shearing rates to the composite melt, such as an impeller rotating at high speed is immersed into the composite melt and the composite melt is sheared for a time sufficient to comminute any entrained inclusions such as entrapped oxide skins to a size at which such comminuted inclusions are substantially ameliorated in terms of their effect on the fluidity of the composite melt and the mechanical properties of the subsequent cast metal matrix composite bodies. Upon conclusion of the high intensity shearing process, the high power shearing apparatus is removed from the composite melt and the composite melt is cast using appropriate techniques for casting metal matrix composite material.
    • 本发明涉及一种用于形成铸造金属基体复合体的新方法。 特别地,本发明涉及一种用于形成或再循环金属基体复合体的新方法,以使这些物体成为铸造或重铸的状态,作为铸造金属基体复合体。 具体地说,将废金属基体复合体和优选的废铸金属基质复合体(3)放置在坩埚(2)中,任选地与未增强的基体金属和/或原始金属基质复合材料一起。 废料和/或原始材料是否以固体或熔融形式放入坩埚中,坩埚的内容物最终被熔化形成复合熔体。 用于将高剪切速率施加到复合熔体的装置(5)如高速旋转的叶轮被浸入复合熔体中,并将​​复合熔体剪切足够的时间以将任何夹带的夹杂物(例如截留的氧化皮)粉碎至 这样的粉碎夹杂物在其对复合熔体的流动性的影响和后续的铸造金属基体复合体的机械性能方面基本上得到改善的尺寸。 在高强度剪切过程结束后,从复合熔体中除去高功率剪切装置,并使用合适的铸造金属基复合材料的技术来铸造复合熔体。
    • 2. 发明申请
    • BRAKE ROTORS, CLUTCH PLATES AND LIKE PARTS AND METHODS FOR MAKING THE SAME
    • 制动转子,离合器板和类似零件及其制造方法
    • WO1995027859A1
    • 1995-10-19
    • PCT/IB1995000289
    • 1995-04-12
    • LANXIDE TECHNOLOGY COMPANY, L.P.
    • LANXIDE TECHNOLOGY COMPANY, L.P.IRICK, Virgil, Jr.DWIVEDI, Ratnesh, KumarGRAY, Thomas, M.HOLLINS, Michael, John
    • F16D65/12
    • F16D65/127C23C30/00F16D65/125F16D2065/785F16D2069/0491
    • This invention relates to metal and metal matrix composite materials that are useful as, for example, brake rotors, clutch plates and other similar uses which benefit from material properties of the invention. In the case of metal matrix composite materials, clutch plates and brake rotors made according to the invention comprise an interconnected matrix metal embedding at least one filler material. For example, the at least one filler material comprises numerous acceptable filler materials present in a sufficient quantity to provide desired performance. The brake rotors and clutch plates according to the invention further comprise a coating on the surface thereof causing the metal or metal matrix composite body to function as a substrate. The coatings may be applied by various conventional techniques. Desirable results of placing a coating on a metal or metal matrix composite substrate brake rotor or clutch plate include a significant increase in the maximum operating temperature of the brake rotor or clutch plate and/or a significant reduction in weight in comparison to conventional materials, etc.
    • 本发明涉及可用作例如制动转子,离合器片以及受益于本发明的材料性质的其它类似用途的金属和金属基质复合材料。 在金属基复合材料的情况下,根据本发明制造的离合器片和制动转子包括嵌入至少一种填充材料的互连基体金属。 例如,至少一种填充材料包含足够数量的许多可接受的填充材料以提供期望的性能。 根据本发明的制动转子和离合器片还包括其表面上的涂层,其使金属或金属基质复合体作为基底起作用。 涂层可以通过各种常规技术施加。 在金属或金属基复合基板制动转子或离合器板上放置涂层的理想结果包括与常规材料等相比制动转子或离合器板的最大工作温度的显着增加和/或重量的显着减小 。
    • 5. 发明申请
    • POROSITY CONTROL IN CERAMIC COMPOSITE BODIES
    • 陶瓷复合体中的孔隙控制
    • WO1992000931A2
    • 1992-01-23
    • PCT/US1991004948
    • 1991-07-12
    • LANXIDE TECHNOLOGY COMPANY, LPCLAAR, Terry, DennisJOHNSON, William, Bayard
    • LANXIDE TECHNOLOGY COMPANY, LP
    • C04B35/65
    • C04B35/58078B22F7/004C04B35/58071C04B35/652C04B38/06C04B2235/3821C04B2235/404C04B2235/5436C04B2235/77C04B2235/80C04B2235/96C04B2235/963C22C1/08C22C29/14C22C2001/081C22C2001/1089
    • This invention relates generally to novel methods of preparing self-supporting bodies and to the novel products made thereby. In its more specific aspects, this invention relates to methods of producing self-supporting bodies having controlled porosity and graded properties and comprising one or more boron-containing compounds, e.g., a boride or a boride and a carbide. The method comprises, in one embodiment, reacting a powdered parent metal, in molten form, with a bed or mass comprising a boron donor material and a carbon donor material (e.g., boron carbide) and, optionally, one or more inert fillers, to form the body. In another embodiment, both of a powdered parent metal and a body or pool of molten parent metal are induced to react with a bed or mass comprising a boron donor material and a carbon donor material (e.g., boron carbide) and, optionally, one or more inert fillers to produce a grading effect in the resultant body. In addition, combustible additives (e.g., gelatin, corn starch, wax, etc.) can be mixed with the bed or mass comprising, for example, a boron carbide material to aid in porosity production and control. When the self-supporting body of the instant invention is formed while in contact with a previously formed ceramic, metal or composite body, a bond can be formed between the two bodies, thus creating a macrocomposite body.
    • 制备自支撑体和新产品的新工艺。 在这些更具体的方面中,本发明涉及生产具有可控孔隙率和分级性能的自支承体并且包含一种或多种含硼化合物,例如硼化物或硼化物和碳化物的方法。 在一个实施方案中,该方法包括使熔融形式的粉末状基体金属与包含硼给体材料和碳给体材料(例如碳化硼 和任选地一种或多种惰性填料以形成身体。 在另一个实施方案中,粉末状基体金属和熔融基体金属体或浴与包含硼给体材料和碳给体材料(例如, 例如,碳化硼)和任选的一种或多种惰性填料以在所得到的体内产生渐变效果。 另外,可燃添加剂(例如明胶,谷物淀粉,蜡等)可以与包含例如碳化硼的床或物质混合 协助生产和调节孔隙度。 当本发明的自支承体在与先前形成的陶瓷,金属或复合体接触时形成时,可以在两个体之间形成结合,从而形成大复合体。