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    • 12. 发明申请
    • MATTRESS AND METHOD OF MANUFACTURING THE SAME
    • 床垫及其制造方法
    • WO2006055613A9
    • 2006-10-19
    • PCT/US2005041494
    • 2005-11-16
    • AVERY DENNISON CORPBERROCAL WILLIAM GEARLEY JOHN
    • BERROCAL WILLIAM GEARLEY JOHN
    • A47C27/05A47C27/14
    • A47C27/15A47C27/05A47C27/053Y10T29/481
    • A mattress includes a plurality of individual foam blocks which are secured together using one or more plastic fasteners to form a five-sided foam encasement. A spring unit is fittingly disposed within an interior cavity defined by the foam encasement. One or more top layers of foam rubber are mounted on the foam encasement over the spring unit and are secured thereto using additional plastic fasteners. An outer layer of quilted cotton material is sewn over the foam encasement and top layers of foam rubber to yield the finished one-piece mattress. As can be appreciated, the outer periphery of the mattress is defined by foam material, which is substantially rigid in its construction, rather than the spring unit, which is highly susceptible to warping. In this manner, the foam material serves to preserve the shape of the outer periphery of the mattress over time.
    • 床垫包括多个单独的泡沫块,其使用一个或多个塑料紧固件固定在一起以形成五面泡沫包装。 弹簧单元适合地设置在由泡沫外壳限定的内腔中。 一个或多个泡沫橡胶顶层安装在弹簧单元上的泡沫外壳上,并使用附加的塑料紧固件固定在其上。 将绗缝棉材料的外层缝在泡沫塑料外壳和泡沫橡胶的顶层上以产生成品整体床垫。 可以理解的是,床垫的外周由泡沫材料限定,该泡沫材料在其结构上基本上是刚性的,而不是弹性单元,其非常易于翘曲。 以这种方式,泡沫材料用于随着时间的推移保持床垫外周的形状。
    • 13. 发明申请
    • FOAM ENCASED INNERSPRING WITH INTERNAL FOAM COMPONENTS (TRIPLE CASE)
    • 泡沫内饰泡沫组件(三重盒)
    • WO2005039849A2
    • 2005-05-06
    • PCT/US2004/029178
    • 2004-09-08
    • SEALY TECHNOLOGY LLC
    • BARMAN, Bruce, G.
    • B29C
    • A47C27/20A47C27/053A47C27/056A47C27/144A47C27/146
    • A molded foam-encased integrated flexible support device includes an innerspring positioned upon a three-dimensional thermoplastic foam deck as a flexible foundation, and a molded foam encasement which structurally integrates the foam deck with the innerspring by attachment to perimeter coils of the innerspring. A sculpted foam topper is adhesively bonded to a support surface of the foam-encased innerspring, forming a unitized mattress or support structure with fully integrated innerspring and internal and external foam components. The sculpted foam topper is designed with varying contours and densities to provide the desired support and feel characteristics for different comfort profiles. The foam encased innerspring with internal three-dimensional foam structures is upholstered for use as a mattress, seating, or other flexible support structure.
    • 模制泡沫包装的集成柔性支撑装置包括位于三维热塑性泡沫板上作为柔性基座的内弹簧,以及通过附接到内弹簧的周边线圈将泡沫板与内弹簧结构地结合成型的模制泡沫外壳。 雕刻的泡沫打包机粘合到泡沫包装的内弹簧的支撑表面上,形成具有完全集成内置弹簧和内部和外部泡沫组件的组合床垫或支撑结构。 雕刻的泡沫打包机设计有不同的轮廓和密度,以为不同的舒适轮廓提供所需的支撑和感觉特性。 装有内部三维泡沫结构的泡沫泡沫被装饰用作床垫,座椅或其他柔性支撑结构。
    • 14. 发明申请
    • UNITIZED THERMOPLASTIC FOAM STRUCTURES
    • 独特的热塑性泡沫结构
    • WO2004093606A1
    • 2004-11-04
    • PCT/US2004/005141
    • 2004-02-19
    • SEALY TECHNOLOGY LLC
    • BARMAN, Bruce, G.DEMOSS, Larry
    • A47C23/04
    • A47C27/053A47C27/056B29C65/20B29C65/4815B29C65/52B29C66/1142B29C66/433B29C66/438B29C66/474B29C66/727B29K2101/12B29K2105/04B29L2031/751
    • Three-dimensional unitized thermoplastic foam structures are made by thermoplastic welding of different foam components. The unitized foam structures may include a planar base to which other foam components are welded to project from the base and provide a flexible three-dimensional structure. The thermal bonding or welding of the thermoplastic foam components creates a unitized structure which is both flexible and load bearing. For mattress and seating applications, the welded foam structures may be combined with an innerspring, and certain of the foam components of the structure may mechanically engage parts of the innerspring. The preferred foam deck has first and second panels interconnected by one or more webs. One or more foam decks may be employed. Other foam components may be attached to the foam decks or other components. The unitized foam structures can be employed as single or double-sided mattresses, seating structures or other flexible support structures.
    • 通过不同泡沫组分的热塑性焊接制造三维单位热塑性泡沫结构。 单元化泡沫结构可以包括平面基底,其中焊接其它泡沫部件从基部突出并提供柔性三维结构。 热塑性泡沫组件的热粘合或焊接产生了柔性和承重的组合结构。 对于床垫和座椅应用,焊接的泡沫结构可以与内弹簧组合,并且结构的某些泡沫构件可以机械地接合内部弹簧的部分。 优选的泡沫板具有通过一个或多个纤维网相互连接的第一和第二面板。 可以使用一个或多个泡沫甲板。 其他泡沫成分可以附着到泡沫甲板或其他部件上。 单元化泡沫结构可以用作单面或双面床垫,座椅结构或其他柔性支撑结构。
    • 18. 发明申请
    • MATTRESS CONSTRUCTIONS WITH DENSIFIED FIBER COMPONENTS
    • 具有透光纤维部件的松紧构造
    • WO2012097120A3
    • 2014-06-05
    • PCT/US2012021029
    • 2012-01-12
    • SEALY TECHNOLOGY LLCDEMOSS LARRY KMORGAN TODD M
    • DEMOSS LARRY KMORGAN TODD M
    • A47C27/04
    • A47C27/053A47C27/07
    • Densified fiber structures are incorporated into mattress constructions and bedding applications. A mattress innerspring is combined with one or more densified fiber structures which fit with the innerspring and with other components of the mattress. An innerspring perimeter support made of densified fiber may encase the outer perimeter of the innerspring and provide structural side walls to the mattress. Inner cavities of one or more coils of a mattress innerspring are filled with densified fiber, or spaces between coils of the innerspring filled with densified fiber. A combination of densified fiber supports are provided in a mattress innerspring assembly, such as, for example, a densified fiber perimeter support with densified fiber filled innerspring coils, or a densified fiber perimeter support with densified fiber filled in the general space between the coils of the innerspring, or densified fiber filled innerspring coils with densified fiber in spaces between coils.
    • 密实的纤维结构被结合到床垫结构和床上用品中。 床垫内弹簧与一个或多个致密的纤维结构组合,其与内衬弹簧和床垫的其它部件配合。 由致密纤维制成的内弹簧周边支架可以包住内弹簧的外周,并为床垫提供结构侧壁。 床垫内弹簧的一个或多个线圈的内腔填充有致密的纤维,或填充有致密纤维的内弹簧的线圈之间的空间。 在床垫内弹簧组件中提供致密化的纤维支撑件的组合,例如,具有致密化的纤维填充内弹簧线圈的致密纤维周边支架,或具有填充在线圈之间的一般空间中的致密纤维的致密纤维周边支架 内嵌弹簧或致密纤维填充内螺旋线圈,在线圈之间的空间中具有致密纤维。
    • 20. 发明申请
    • MATTRESS CONSTRUCTIONS WITH DENSIFIED FIBER COMPONENTS
    • 具有透光纤维部件的松紧构造
    • WO2012097120A2
    • 2012-07-19
    • PCT/US2012/021029
    • 2012-01-12
    • SEALY TECHNOLOGY LLCDEMOSS, Larry, K.MORGAN, Todd, M.
    • DEMOSS, Larry, K.MORGAN, Todd, M.
    • A47C27/04
    • A47C27/053A47C27/07
    • Densified fiber structures are incorporated into mattress constructions and bedding applications. A mattress innerspring is combined with one or more densified fiber structures which fit with the innerspring and with other components of the mattress. An innerspring perimeter support made of densified fiber may encase the outer perimeter of the innerspring and provide structural side walls to the mattress. Inner cavities of one or more coils of a mattress innerspring are filled with densified fiber, or spaces between coils of the innerspring filled with densified fiber. A combination of densified fiber supports are provided in a mattress innerspring assembly, such as, for example, a densified fiber perimeter support with densified fiber filled innerspring coils, or a densified fiber perimeter support with densified fiber filled in the general space between the coils of the innerspring, or densified fiber filled innerspring coils with densified fiber in spaces between coils.
    • 密实的纤维结构被结合到床垫结构和床上用品中。 床垫内弹簧与一个或多个致密的纤维结构组合,其与内衬弹簧和床垫的其它部件配合。 由致密纤维制成的内弹簧周边支架可以包住内弹簧的外周,并为床垫提供结构侧壁。 床垫内弹簧的一个或多个线圈的内腔填充有致密的纤维,或填充有致密纤维的内弹簧的线圈之间的空间。 在床垫内弹簧组件中提供致密化的纤维支撑件的组合,例如,具有致密化的纤维填充内弹簧线圈的致密纤维周边支架,或具有填充在线圈之间的一般空间中的致密纤维的致密纤维周边支架 内嵌弹簧或致密纤维填充内螺旋线圈,在线圈之间的空间中具有致密纤维。