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    • 1. 发明授权
    • Hardsurfacing welding wire and process
    • 焊接电线和过程
    • US06835913B2
    • 2004-12-28
    • US10248934
    • 2003-03-03
    • Daryl L. DuncanJoseph C. Bundy
    • Daryl L. DuncanJoseph C. Bundy
    • B23K900
    • B23K35/368B23K9/04B23K9/173B23K35/308B23K35/3086
    • A welding wire comprising a flux core having a core composition alloyed with a combination of alloying elements is described. The alloying elements comprise Cr and N, wherein the flux core comprises between 10% and 50% of the total weight of the weld wire. A metal sheath encapsulates the flux core, wherein the metal sheath comprises between about 90% and 50% of the total weight of the welding wire and wherein the welding wire can be used in a welding process without destabilizing a welding arc. One of the applications of the wire and welding process of the present invention is hard surfacing of the steel mill rolls, which are hollow cylinders usually on continuous casters. As an example, the rolls welded by the wire and method of the present invention can have a diameter of about 12 inches or less. Additionally, a welding apparatus comprising a welding gun with a device for feeding an electrode into the welding gun is described. The corresponding welding process calls for gas shielding of the electrode to reduce spatter and smoke emission while creating a smooth weld bead surface requiring less grinding and finishing. The resulting weld deposit has enhanced resistance to pitting corrosion.
    • 描述了一种焊丝,其包括具有与合金元素的组合合金化的芯组成的焊剂芯。 合金元素包括Cr和N,其中助焊剂芯包含焊丝总重量的10%至5​​0%。 金属护套封装药芯,其中金属护套包括焊丝总重量的约90%至50%,并且其中焊丝可用于焊接过程中而不会使焊接电弧不稳定。 本发明的电线焊接方法的应用之一是通常在连续脚轮上的中空圆筒的钢轧辊的硬表面。 作为示例,通过线焊接的辊和本发明的方法可以具有约12英寸或更小的直径。 另外,描述了一种焊接装置,其包括具有用于将电极馈入焊枪的装置的焊枪。 相应的焊接过程需要电极的气体屏蔽以减少飞溅和烟雾排放,同时产生平滑的焊道表面,需要较少的研磨和精加工。 所产生的焊接沉积物具有增强的耐点腐蚀性。
    • 2. 发明授权
    • Three-phase plasma generator having adjustable electrodes
    • 具有可调节电极的三相等离子体发生器
    • US06781087B1
    • 2004-08-24
    • US10181511
    • 2003-07-18
    • Paul E. Chism, Jr.Philip G. RutbergAlexei A. SafronovVasili N. Shiriaev
    • Paul E. Chism, Jr.Philip G. RutbergAlexei A. SafronovVasili N. Shiriaev
    • B23K900
    • H05H1/36B09C1/06H05H1/44
    • Three adjustable electrodes (33a-33c) within a chamber (40) form a thermal plasma generating system (30). The electrodes (33a-33c) are positioned with a narrow gap at one portion and a wide gap at another portion to form a cone shape. The gap between the electrodes is adjusted to accommodate for wear on the electrodes (33a-33c). An electric arc is initiated at the narrowest point between two electrodes which moves over the length of the electrodes because of a magnetic field created by the arc and the forward motion of the injected stream. At the end of the electrodes, the arc is extinguished and another arc is initiated. The continuous are moving along the electrodes ionizes a working stream that is tangentially injected from three pneumatic rings (35a-35c) which provide improved mixing of the working stream for high quality thermal plasma. The thermal plasma exits through a narrow orifice (42).
    • 腔室(40)内的三个可调电极(33a-33c)形成热等离子体产生系统(30)。 电极(33a-33c)在一部分处具有窄间隙,并且在另一部分处具有宽间隙以形成锥形。 调节电极之间的间隙以适应电极(33a-33c)上的磨损。 由于由电弧产生的磁场和注入的流的向前运动,在电极长度上移动的两个电极之间的最窄点处开始电弧。 在电极的末端,电弧熄灭,另一个电弧开始。 连续的沿着电极移动离子化从三个气动环(35a-35c)切向注入的工作流,其提供用于高质量热等离子体的工作流的改进的混合。 热等离子体通过窄孔(42)离开。
    • 4. 发明授权
    • Thermal cutting machine and dust collecting method thereof
    • 热切割机及其集尘方法
    • US06664495B2
    • 2003-12-16
    • US10266805
    • 2002-10-08
    • Yoshihiro YamaguchiTetsuya Kabata
    • Yoshihiro YamaguchiTetsuya Kabata
    • B23K900
    • B23K37/0461B23K37/08
    • A thermal cutting machine and a dust collecting method capable of reducing in size and exhausting fumes and a high pressure gas efficiently. For this purpose, the thermal cutting machine includes a plurality of exhaust chambers (20) which are placed side by side inside a table (3), an exhaust port (23) provided at one end side of each of the exhaust chambers, an exhaust device (25) communicating with each of the exhaust ports, an opening and closing drive device (24b) for opening and closing each of the exhaust ports, an air blow port (21) provided at a position substantially opposing each of the exhaust ports, an air blow device (22) which blows air into the each air blow port (21), and a control device (6) for controlling the opening and closing drive device and the air blow device in synchronism with each other, or controlling them individually, correspondingly to a horizontal position of a torch (4) which is under cutting operation.
    • 一种能够有效地减小烟气和高压气体的热切割机和集尘方法。 为此,热切割机包括并排放置在工作台(3)内的多个排气室(20),设置在每个排气室一端侧的排气口(23) 与每个排气口连通的装置(25),用于打开和关闭每个排气口的打开和关闭驱动装置(24b),设置在大致相对于每个排气口的位置处的吹气口(21) 将空气吹送到各吹气口(21)的吹气装置(22),以及用于相互同步地控制开闭驱动装置和送风装置的控制装置(6),或者分别对其进行控制 对应于正在切割操作的割炬(4)的水平位置。
    • 5. 发明授权
    • System and method facilitating fillet weld performance
    • 有助于角焊缝性能的系统和方法
    • US06649870B1
    • 2003-11-18
    • US09944888
    • 2001-08-31
    • David J. BartonGeorge Daryl Blankenship
    • David J. BartonGeorge Daryl Blankenship
    • B23K900
    • B23K9/0953
    • The present invention provides a welding system and methodology to facilitate an improved fillet weld. The system includes an arc welding subsystem providing a fillet weld that joins one or more members. The arc welding subsystem controls one or more welding parameters and utilizes one or more controlled process variables, to facilitate geometric control of a toe angle, a toe radius, a throat dimension and a penetration depth associated with the joining of the fillet weld and the one or more members. The present invention also includes optimized welding parameters, welding wire alloys, and welding gas mixtures to promote an improved fillet weld.
    • 本发明提供了一种用于促进改进的角焊的焊接系统和方法。 该系统包括提供连接一个或多个构件的角焊缝的电弧焊子系统。 弧焊子系统控制一个或多个焊接参数并且利用一个或多个受控过程变量来促进角焊缝的几何控制,脚趾半径,喉部尺寸和与角焊缝的连接相关联的穿透深度 或更多成员。 本发明还包括优化的焊接参数,焊丝合金和焊接气体混合物以促进改进的角焊缝。
    • 6. 发明授权
    • Bearing shaft assembly having a crack resistant weld
    • 轴承轴组件具有抗裂缝焊接
    • US06541735B1
    • 2003-04-01
    • US09723910
    • 2000-11-28
    • John WarrenPaul NeitzkeCraig Higgins
    • John WarrenPaul NeitzkeCraig Higgins
    • B23K900
    • B23K31/02H01J35/101H01J2235/1046Y10T428/12937Y10T428/12944
    • A welding method that enables the joining of at least two dissimilar, metallic alloys to form a weld that is free of cracks is disclosed. The method incorporates a pure (99.00% minimum by weight) nickel fill-wire, integrally assembled into the joint between the two alloyed metals to be joined. The alloys joined by this method are an iron-based, low expansivity, gamma-prime strengthened superalloy (i.e., Incoloy®) and a high carbon, powder metallurgical tool steel high in refractory metal alloying agents (i.e., CPM REX 20). Welding of the joint results in the formation of a nickel rich region within the weld, thus “inoculating” the weld against cracks. The weld joint formed by the method of the present invention can be used in the fabrication of a rotating anode bearing shaft assembly for use in an x-ray generating device.
    • 公开了一种焊接方法,其能够连接至少两种不同的金属合金以形成没有裂纹的焊缝。 该方法包含纯(99.00%最小重量)镍填充线,整体组装到要接合的两种合金金属之间的接头中。 通过这种方法接合的合金是一种铁基低膨胀性的γ-强化超级合金(即Incoloy)和一种高耐火金属合金剂(即CPM REX 20)的高碳粉末冶金工具钢, 。 接头的焊接导致在焊缝内形成富镍区域,从而“焊接”焊缝以防止裂缝。 通过本发明的方法形成的焊接接头可用于制造用于x射线产生装置的旋转阳极轴承轴组件。
    • 9. 发明授权
    • Contact tip
    • 联系方式
    • US06429406B1
    • 2002-08-06
    • US09485757
    • 2000-02-15
    • Richard Sattler
    • Richard Sattler
    • B23K900
    • B23K9/282
    • The invention relates to a contact tip for a welding or cutting torch which includes at least one internal opening for guiding and engaging at least one welding electrode, wherein the internal opening is produced by deep drilling in a bar-shaped semi-finished product, such as a solid material. The use of drawn semi-finished products can thus be eliminated, thereby widening the range of material selection and reducing the cost of the semi-finished product.
    • 本发明涉及一种用于焊接或割炬的接触尖端,其包括用于引导和接合至少一个焊接电极的至少一个内部开口,其中内部开口通过在棒状半成品中深度钻孔而产生, 作为固体材料。 因此可以消除使用拉制的半成品,从而扩大材料选择的范围并降低半成品的成本。
    • 10. 发明授权
    • Systems for robotic stud arc welding without ferrule
    • 无套圈机器人电弧焊接系统
    • US06388224B1
    • 2002-05-14
    • US09473874
    • 1999-12-28
    • Jukka M. Torvinen
    • Jukka M. Torvinen
    • B23K900
    • B23K9/20B23K9/202
    • Apparatus and methods for arc welding a stud to a workpiece without the use of a ferrule are disclosed. Apparatus according to the invention include a stud arc welding gun having a spacer at a distal end thereof, and a chuck adapted to receive a stud having a diameter of more than about ⅜ inch. A stud feeding device is coupled to the gun for automatically loading studs into the gun. The stud feeding device can include a bowl feeder and a stud feeding conduit via which studs are transferred from the bowl feeder to the stud gun. A gun positioning device, such as an arm of a robot, is coupled to the gun, and automatically positions the gun such that the spacer is against a receiving surface of the workpiece. A controller coupled to the stud gun initiates a stud arc welding process to arc weld the stud to the workpiece.
    • 公开了用于将螺柱电弧焊到工件上而不使用套圈的装置和方法。 根据本发明的装置包括在其远端具有间隔件的螺柱弧焊枪,以及适于容纳直径大于约⅜英寸的螺柱的卡盘。 螺柱进给装置连接到枪上,用于将螺柱自动装入枪中。 螺柱进给装置可以包括碗式进料器和螺柱进料管道,螺柱从碗式进料器传送到螺柱枪。 诸如机器人的臂的枪定位装置联接到枪,并且自动定位枪,使得间隔件抵靠工件的接收表面。 耦合到柱塞枪的控制器启动螺柱弧焊工艺,以将螺柱电弧焊到工件上。