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    • 1. 发明申请
    • Numerically controlled curved surface machining unit
    • 数控曲面加工单元
    • US20020002420A1
    • 2002-01-03
    • US09791561
    • 2001-02-26
    • Junichi HiraiHiroshi AraiTamotsu HariharaOsamu ChibaMasaaki TakahashiNobuhisa Kanamaru
    • G06F019/00
    • G05B19/4099G05B2219/34141
    • To provide a numerically controlled curved surface machining unit, and a method or program thereof, which, by moving a tool smoothly along a NURBS (non-uniform rational B-spline) curve, enables not only to improve the machining surface roughness and machining surface accuracy but to achieve high-speed machining so as to be able to eliminate hand finishing and reduce machining steps drastically. Performing NURBS (non-uniform rational B-spline) interpolation machining by a machine equipped with a means for reading cutter location (CL) data consisting of a tool control point vector and a tool axis vector on a workpiece coordinate system, a means for converting the CL data into a position vector of three linear axes and a rotation angle on a machine coordinate system in accordance with the machine configuration of a simultaneous multiple-axis NC machine, a means for calculating knot vectors of a NURBS curve with the most suitable chord length on the basis of a position vector of the three linear axes and a rotation angle, a means for calculating NURBS curve of the three linear axes and one rotary axis using the knot vectors, a means for converting the NURBS curve into NURBS interpolation NC data, a means for converting the feed rate on a workpiece coordinate system into the feed rate per minute on a machine coordinate system, and a means for transmitting NC data to a NC machine.
    • 为了提供一种数控曲面加工单元及其方法或程序,通过沿NURBS(非均匀有理B样条)曲线平滑移动刀具,不仅可以提高加工表面粗糙度和加工面 精度,但实现高速加工,以便能够消除手工精加工,并大幅度减少加工步骤。 通过装备有用于读取在工件坐标系上的刀具控制点矢量和刀具轴矢量的刀具位置(CL)数据的装置的机器进行NURBS(非均匀有理B样条)插值加工,转换装置 根据同时多轴NC机器的机器结构将CL数据转换成三轴线的位置矢量和机床坐标系上的旋转角度,用于计算具有最合适弦的NURBS曲线的结向量的装置 基于三个线性轴的位置矢量和旋转角的长度;用于使用结向量来计算三个直线轴和一个旋转轴的NURBS曲线的装置,用于将NURBS曲线转换成NURBS插值NC数据的装置 ,用于将工件坐标系上的进给速度转换成机床坐标系上每分钟进给速率的装置,以及将NC数据传送到NC机器的装置。
    • 6. 发明授权
    • Numerically controlled curved surface machining unit
    • 数控曲面加工单元
    • US06999845B2
    • 2006-02-14
    • US10967350
    • 2004-10-19
    • Junichi HiraiHiroshi AraiTamotsu HariharaOsamu ChibaMasaaki TakahashiNobuhisa Kanamaru
    • Junichi HiraiHiroshi AraiTamotsu HariharaOsamu ChibaMasaaki TakahashiNobuhisa Kanamaru
    • G06F19/00G05B13/02G05B19/25
    • G05B19/4103G05B19/4099G05B2219/34141
    • A numerically controlled curved-surface machining unit equipped with three linearly moving axes and, at least, one rotary axis, including a simultaneous multiple-axis control NC machine numerically controlled by a numerical control unit with a numerical control NURBS interpolation function. The unit enables reading, as CL (cutter location) data, tool control point vector data and tool axis vector data, along a machining direction on a workpiece coordinate system for a curved surface, obtaining feed rates therefor, and calculation by conversion of the CL data into position vectors of three linear axes on a machine coordinate system, rotation angles and feed rates on the machine coordinate system so as to operate the simultaneous multiple-axis control NC machine on the basis of a machine configuration of the simultaneous multiple-axis control NC machine. The unit forms at least one NURBS curve having continuous curvature, calculates data therefor and converts the NURBS curve into NC data for NURBS interpolation.
    • 一种数控曲面加工单元,其具有三个直线运动轴和至少一个旋转轴,包括由具有数字NURBS插值功能的数字控制单元数字控制的同时多轴控制NC机床。 该单元使得能够沿着加工方向在工件坐标系上为曲面读取CL(刀具位置)数据,刀具控制点矢量数据和刀具轴向量数据,获得进给速率,并通过CL的转换进行计算 将数据转换为机床坐标系上的三个线性轴的位置矢量,机床坐标系上的旋转角度和进给速度,以便在同时多轴控制的机床配置的基础上同时操作多轴控制NC机床 数控机床。 该单元形成至少一个具有连续曲率的NURBS曲线,计算其数据,并将NURBS曲线转换为NC数据用于NURBS插值。
    • 7. 发明授权
    • Numerically controlled curved surface machining unit
    • 数控曲面加工单元
    • US06934601B2
    • 2005-08-23
    • US10733318
    • 2003-12-12
    • Junichi HiraiHiroshi AraiTamotsu HariharaOsamu ChibaMasaaki TakahashiNobuhisa Kanamaru
    • Junichi HiraiHiroshi AraiTamotsu HariharaOsamu ChibaMasaaki TakahashiNobuhisa Kanamaru
    • G05B19/4099G05B19/4103G06F19/00
    • G05B19/4103G05B19/4099G05B2219/34141
    • A numerically controlled curved-surface machining unit comprises a component converting matrix·angle-addition value forming function of converting CL (cutter location) data into components on a normal coordinate system on the basis of the machine configuration of the simultaneous multiple-axis control NC machine, a component converting function of converting from the workpiece coordinate system to the normal coordinate system, a function of forming second angles of a second rotary axis on the normal coordinate system, a compensating function of forming a continuous angle distribution from a distribution of the second angles, a function of forming first angles of a first rotary axis on a coordinate system rotated by the second angles at the second rotary axis, a compensating function of forming a continuous angle distribution from a distribution of the first angles, a machine coordinate transformation matrix forming function of obtaining a matrix for converting the tool control point vectors on the workpiece coordinate system into a machine coordinate system by using the first angles and the second angles, and a machine coordinate converting function of converting the tool control point vectors into the machine coordinate system by using the machine coordinate transforming matrix.
    • 数控曲面加工单元包括基于同时多轴控制NC的机器配置的零件转换矩阵矩形加法值形成功能,其将CL(刀具位置)数据转换成正常坐标系上的部件 机器,从工件坐标系转换为正常坐标系的分量转换功能,在正常坐标系上形成第二旋转轴的第二角度的功能,从分布的形状分布形成连续角分布的补偿功能 第二角度,在第二旋转轴上旋转了第二角度的坐标系上形成第一旋转轴的第一角度的函数,从第一角度的分布形成连续角度分布的补偿功能,机械坐标变换 获得用于转换刀具控制点ve的矩阵的矩阵形成函数 通过使用第一角度和第二角度将工件坐标系上的工件转换为机床坐标系,以及通过使用机床坐标变换矩阵将刀具控制点矢量转换为机床坐标系的机床坐标转换功能。
    • 8. 发明申请
    • Numerically controlled curved surface machining unit
    • 数控曲面加工单元
    • US20040181307A1
    • 2004-09-16
    • US10733318
    • 2003-12-12
    • Junichi HiraiHiroshi AraiTamotsu HariharaOsamu ChibaMasaaki TakahashiNobuhisa Kanamaru
    • G06F019/00
    • G05B19/4103G05B19/4099G05B2219/34141
    • A numerically controlled curved-surface machining unit comprises a component converting matrixnullangle-addition value forming function of converting CL (cutter location) data into components on a normal coordinate system on the basis of the machine configuration of the simultaneous multiple-axis control NC machine, a component converting function of converting from the workpiece coordinate system to the normal coordinate system, a function of forming second angles of a second rotary axis on the normal coordinate system, a compensating function of forming a continuous angle distribution from a distribution of the second angles, a function of forming first angles of a first rotary axis on a coordinate system rotated by the second angles at the second rotary axis, a compensating function of forming a continuous angle distribution from a distribution of the first angles, a machine coordinate transformation matrix forming function of obtaining a matrix for converting the tool control point vectors on the workpiece coordinate system into a machine coordinate system by using the first angles and the second angles, and a machine coordinate converting function of converting the tool control point vectors into the machine coordinate system by using the machine coordinate transforming matrix.
    • 数控曲面加工单元包括基于同时多轴控制NC的机器配置的零件转换矩阵矩形加法值形成功能,其将CL(刀具位置)数据转换成正常坐标系上的部件 机器,从工件坐标系转换为正常坐标系的分量转换功能,在正常坐标系上形成第二旋转轴的第二角度的功能,从分布的形状分布形成连续角分布的补偿功能 第二角度,在第二旋转轴上旋转了第二角度的坐标系上形成第一旋转轴的第一角度的函数,从第一角度的分布形成连续角度分布的补偿功能,机械坐标变换 获得用于转换刀具控制点ve的矩阵的矩阵形成函数 通过使用第一角度和第二角度将工件坐标系上的工件转换为机床坐标系,以及通过使用机床坐标变换矩阵将刀具控制点矢量转换为机床坐标系的机床坐标转换功能。
    • 9. 发明申请
    • Active-constraint robots
    • 主动约束机器人
    • US20040128026A1
    • 2004-07-01
    • US10470314
    • 2003-12-19
    • Simon James HarrisBrian Lawrence DaviesMatjaz Jakopec
    • G06F019/00
    • B25J9/1689A61B34/10A61B34/30A61B34/70A61B34/76A61B2034/107A61B2090/08021A61B2090/365G05B2219/34141G05B2219/40146G05B2219/45117
    • An active-constraint robot (4), particularly for surgical use, is controlled by means of a series of motorised joints to provide a surgeon with real-time tactile feedback of an operation in progress. The robot system holds, in memory, a series of constraint surfaces beyond which it would be dangerous for the surgeon to go, and a resistive force is applied to the cutting tool (14) as the surgeon approaches any such surface. To improve the overall quality of feedback experienced by the surgeon, the resistive force applied to the cutting tool (14) depends upon the point of intersection (I) between the force factor applied by the surgeon and the surface. Further improvements are achieved by adjusting the tangential resistive force, when the tool is adjacent to the surface, in dependence upon the surrounding shape of the surface.
    • 特别是外科用途的主动约束机器人(4)通过一系列电动关节来控制,以向外科医生提供正在进行的手术的实时触觉反馈。 机器人系统在存储器中保持一系列限制表面,超过该限制表面对于外科医生来说将是危险的,当外科医生接近任何这样的表面时,阻力被施加到切割工具(14)。 为了提高外科医生所经历的反馈的总体质量,施加到切割工具(14)的阻力取决于由外科医生施加的力因子与表面之间的交叉点(I)。 根据表面的周围形状,通过调整刀具相邻于表面的切向阻力来实现进一步的改进。
    • 10. 发明授权
    • File conversion apparatus for machining program of numerical control system and computer readable recording medium for storing program for computer to execute file conversion process
    • 用于加工数控系统程序的文件转换装置和用于存储用于执行文件转换处理的计算机的程序的计算机可读记录介质
    • US06609045B1
    • 2003-08-19
    • US09424117
    • 1999-11-19
    • Daisuke Fujino
    • Daisuke Fujino
    • G06F1900
    • G05B19/408G05B2219/34135G05B2219/34141
    • A machining program for a NC machine tool including a NURBS interpolation command is input as a source file, the input machining program is sequentially analyzed in such a way that the portions other than the NURBS interpolation command portion are left as they are, and the NURBS interpolation command portion is converted into a minuscule line segment interpolation command, a spline interpolation command or a NURBS interpolation command of a differently presented specification by the conversion unit. In accordance with the conversion mode selectively set by a conversion mode setting unit, the portions other than the NURBS interpolation command portion are left as they are, while the NURBS interpolation command portion is converted into a minuscule line segment interpolation command, a spline interpolation command or a NURBS interpolation command of a differently presented specification thereby to generate destination file.
    • 输入包括NURBS插补指令的NC机床的加工程序作为源文件,依次分析输入加工程序,使NURBS内插指令部分以外的部分原样保留,NURBS 插补指令部分被转换为转换单元的不同描述的规格的微小线段内插指令,样条插补指令或NURBS内插指令。 根据由转换模式设置单元选择性地设置的转换模式,除了NURBS内插指令部分之外的部分保持原样,而NURBS内插指令部分被转换为微小的线段内插指令,样条插补指令 或NURBS插补命令,从而产生目的地文件。