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    • 5. 发明授权
    • Method of producing extremely thick insulation coating on surface of electrical steel
    • 在电工钢表面生产极厚绝缘涂层的方法
    • US09406416B2
    • 2016-08-02
    • US14348357
    • 2011-12-14
    • Yongqiang LuChunguo LvZhicheng WangBin ChenXiao ChenShishu Xie
    • Yongqiang LuChunguo LvZhicheng WangBin ChenXiao ChenShishu Xie
    • H01B13/06B05C9/04H01B13/00B05D1/28C09D5/08B05D7/14H01F1/18B05D3/02B05D3/04
    • H01B13/06B05C9/04B05D1/28B05D3/0272B05D3/0413B05D7/14B05D2202/10B05D2252/10C09D5/08C09D5/084H01B13/0016H01F1/18
    • A method of producing an extremely thick insulation coating on a surface of an electrical steel, comprises the following steps: 1) preparing a coating liquid—stirring sufficiently the coating liquid for 0.1˜4 hours, with the viscosity of the coating liquid being within 10˜80 S; 2) coating a strip steel—using a double-roller or a tri-roller coating machine, wherein the film thickness and evenness can be controlled by adjusting different parameters; 3) baking the coating—using three sections, that is, a drying section, a baking section and a cooling section, to bake the coating, wherein the temperature in the drying section is 100˜400° C., the temperature in the baking section is 200˜370° C.; the time in the whole drying and solidification section is 33˜144 seconds, wherein the time in the drying section is 9˜39 seconds, and the baking time is 24˜105 seconds; wherein in the baking process, the strip steel having been coated is conveyed in a non-contact way, in particular, the strip steel is conveyed by blowing pressure-adjustable air onto the lower surface to make it float; the air pressure is 0˜2000 Pa; the wet film is kept out of contact with the furnace rollers before it is solidified, guaranteeing that the surface of wet film is intact; 4) online detecting the film thickness.
    • 一种在电工钢表面制造极厚绝缘涂层的方法,包括以下步骤:1)将涂布液充分搅拌0.1〜4小时,涂布液的粘度在10以下 〜80 S; 2)使用双辊或三辊涂布机涂覆钢带钢,其中膜厚度和均匀度可以通过调节不同的参数来控制; 3)烘烤涂覆使用的三个部分,即干燥部分,烘烤部分和冷却部分,以烘烤涂层,其中干燥部分的温度为100〜400℃,烘烤温度 截面为200〜370℃。 整个干燥固化段的时间为33〜144秒,干燥段的时间为9〜39秒,烘烤时间为24〜105秒; 其特征在于,在烘烤工序中,以非接触的方式输送已经被涂布的带状钢,特别是通过将压力可调节的空气吹到下表面上而使其浮起来输送带状钢; 气压0〜2000Pa; 湿膜在凝固之前与炉辊保持脱离接触,保证湿膜的表面完整无损; 4)在线检测薄膜厚度。
    • 6. 发明申请
    • METHOD OF PRODUCING EXTREMELY THICK INSULATION COATING ON SURFACE OF ELECTRICAL STEEL
    • 在电工钢表面生产超细厚度绝缘涂层的方法
    • US20150064343A1
    • 2015-03-05
    • US14348357
    • 2011-12-14
    • Yongqiang LuChunguo LvZhicheng WangBin ChenXiao ChenShishu Xie
    • Yongqiang LuChunguo LvZhicheng WangBin ChenXiao ChenShishu Xie
    • H01B13/06H01B13/00
    • H01B13/06B05C9/04B05D1/28B05D3/0272B05D3/0413B05D7/14B05D2202/10B05D2252/10C09D5/08C09D5/084H01B13/0016H01F1/18
    • A method of producing an extremely thick insulation coating on a surface of an electrical steel, comprises the following steps: 1) preparing a coating liquid—stirring sufficiently the coating liquid for 0.1˜4 hours, with the viscosity of the coating liquid being within 10˜80 S; 2) coating a strip steel—using a double-roller or a tri-roller coating machine, wherein the film thickness and evenness can be controlled by adjusting different parameters; 3) baking the coating—using three sections, that is, a drying section, a baking section and a cooling section, to bake the coating, wherein the temperature in the drying section is 100˜400° C., the temperature in the baking section is 200˜370° C.; the time in the whole drying and solidification section is 33˜144 seconds, wherein the time in the drying section is 9˜39 seconds, and the baking time is 24˜105 seconds; wherein in the baking process, the strip steel having been coated is conveyed in a non-contact way, in particular, the strip steel is conveyed by blowing pressure-adjustable air onto the lower surface to make it float; the air pressure is 0˜2000 Pa; the wet film is kept out of contact with the furnace rollers before it is solidified, guaranteeing that the surface of wet film is intact; 4) online detecting the film thickness.
    • 一种在电工钢表面制造极厚绝缘涂层的方法,包括以下步骤:1)将涂布液充分搅拌0.1〜4小时,涂布液的粘度在10以下 〜80 S; 2)使用双辊或三辊涂布机涂覆钢带钢,其中膜厚度和均匀度可以通过调节不同的参数来控制; 3)烘烤涂布使用的三个部分,即干燥部分,烘烤部分和冷却部分,以烘烤涂层,其中干燥部分中的温度为100〜400℃,烘烤温度 截面为200〜370℃。 整个干燥固化段的时间为33〜144秒,干燥段的时间为9〜39秒,烘烤时间为24〜105秒; 其特征在于,在烘烤工序中,以非接触的方式输送已经被涂布的带状钢,特别是通过将压力可调节的空气吹到下表面上而使其浮起来输送带状钢; 气压0〜2000Pa; 湿膜在凝固之前与炉辊保持脱离接触,保证湿膜的表面完整无损; 4)在线检测薄膜厚度。
    • 8. 发明申请
    • COLD ROLLED ELECTROMAGNETIC STEEL SHEET USED FOR RAPID CYCLING SYNCHROTRON AND PRODUCING METHOD THEREOF
    • 用于快速循环同步电动机的冷轧电磁钢板及其制造方法
    • US20120318411A1
    • 2012-12-20
    • US13520405
    • 2011-04-13
    • Lingfeng ChenXiao ChenZhanyuan Hu
    • Lingfeng ChenXiao ChenZhanyuan Hu
    • C21D8/12H01F1/01
    • C21D8/1233C21D8/12C22C38/001C22C38/002C22C38/004C22C38/02C22C38/04C22C38/06
    • A cold rolled electromagnetic steel sheet for rapid cycling synchrotron, and a manufacturing method thereof, the method includes the steps of 1) smelting and casting, the composition of the cold rolled electromagnetic steel sheet is C 0.001-0.003 wt %, Si 0.60%-0.90 wt %, Mn 0.40%-0.70 wt %, P≦0.04 wt %, Al 0.60-0.80 wt %, S≦0.0035 wt %, N≦0.003 wt %, and the rest is Fe; smelting and RH refining, and then casting to form semi-finished product; 2) hot rolling; 3) normalizing, in which the normalizing temperature is controlled between 960° C.-980° C., and the normalizing time is 30-60 sec; 4) pickling and cold rolling; 5) annealing, wherein the annealing temperature is controlled to be between 850° C.-870° C., and the annealing time is 13-15 sec; 6) obtaining non-oriented silicon steel product after coating. The cold rolled electromagnetic steel sheet of the present invention has low coercivity, specifically in case that the magnetizing intense returns to zero after reaching 10 Oersted (Oe), the coercivity of the material is Hc≦79.6 A/m; high magnetic induction, which is B50≧1.75 T; and low iron losses of P15/50≦4.2 W/kg, and the iron losses after strain-annealing is P15/50≦3.5 W/kg.
    • 一种用于快速循环同步加速器的冷轧电磁钢板及其制造方法,其特征在于,包括以下步骤:1)熔融铸造,冷轧电磁钢板的组成为0.001-0.003重量%,Si 0.60〜 0.90重量%,Mn 0.40重量%-0.70重量%,P< L; 0.04重量%,Al 0.60-0.80重量%,S& NEE; 0.0035重量%,N< 1E; 0.003重量%,其余为Fe; 冶炼和RH精炼,然后铸造形成半成品; 2)热轧; 3)归一化,其中归一化温度控制在960℃-980℃之间,标准化时间为30-60秒; 4)酸洗和冷轧; 5)退火,其中退火温度控制在850℃-870℃之间,退火时间为13-15秒; 6)涂布后获得无取向硅钢产品。 本发明的冷轧电磁钢板具有低的矫顽力,特别是在达到10奥斯特(Oe)后,磁化强度恢复到零的情况下,材料的矫顽力为Hc≦̸ 79.6A / m; 高磁感应,B50≥1.5T; P15 / 50&NlE低铁损; 4.2W / kg,应变退火后的铁损为P15 / 50≦̸ 3.5W / kg。