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    • 6. 发明授权
    • Water-base binder for aluminum material brazing, brazing composition, and method of brazing with the composition
    • 用于铝材料钎焊的水基粘合剂,钎焊组合物以及与该组合物钎焊的方法
    • US06234381B1
    • 2001-05-22
    • US09423997
    • 1999-11-17
    • Yoshiharu HasegawaShoei TeshimaIchiro TaninakaHikaru Shibata
    • Yoshiharu HasegawaShoei TeshimaIchiro TaninakaHikaru Shibata
    • B23K120
    • B23K35/3613B23K35/286B23K35/3605B23K35/3612
    • The present invention is a water-based binder used when manufacturing aluminum brazed products such as engine radiators, condensers for car air conditioners, and the like. The water-based binder is obtained by saponifying an ester methacrylate polymer that has an acid value and a glass transition temperature within specified ranges. In the presence of an alcohol that is water soluble and volatile and has a flash point higher than a specified temperature, the brazing composition, in which this binder and flux and the like are mixed, does not have the risk of catching on fire or exploding and also has excellent wettability and can be uniformly coated onto an aluminum material. Furthermore, when a binder in which polyoxirane or polyoxazoline is added as a sub component to this ester methacrylate polymer, which is the main component, the room temperature adhesion of the brazing composition onto the aluminum materials is further improved, and thickening of this composition during coating or storage is also prevented.
    • 本发明是在制造发动机散热器,汽车空调用冷凝器等铝钎焊制品时使用的水性粘合剂。 水性粘合剂通过将酸值和玻璃化转变温度在特定范围内皂化而成的甲基丙烯酸甲酯聚合物皂化而得到。 在存在水溶性和挥发性高于特定温度的闪点的情况下,混合了粘合剂和助熔剂等的钎焊组合物不会起火或爆炸的危险 并且还具有优异的润湿性并且可以均匀地涂覆在铝材料上。 此外,当作为主要成分的作为主要成分的甲基丙烯酸酯聚合物作为副成分添加聚氧化乙烯或聚恶唑啉的粘合剂时,钎焊组合物对铝材料的室温粘合性进一步提高,并且该组合物的增稠 还可防止涂层或储存。
    • 9. 发明授权
    • Method of vacuum brazing aluminum
    • 真空钎焊铝的方法
    • US5257731A
    • 1993-11-02
    • US860759
    • 1992-03-31
    • Tatsuhiko NonoyamaShoei TeshimaKouji Hiragami
    • Tatsuhiko NonoyamaShoei TeshimaKouji Hiragami
    • B23K1/008B23K1/19B23K31/02B23K35/22B23K103/10B23K1/20
    • B23K1/008B23K1/19Y10T428/1259Y10T428/12764
    • A vacuum pump is first driven to start evacuation from the interior of a furnace. At the time when the furnace pressure reaches 8.times.10.sup.-5 Torr, a heater is driven to start elevating the furnace temperature. Then, at the time when the furnace temperature reaches 565.degree. C. that corresponds to the solidus line temperature for a brazing filler metal of Al - 10% Si alloy containing Mg of 0.6 wt. %, a motor is driven to close a shutter, thereby vacuum brazing aluminum with evacuation control under a high-vacuum level. By controlling the evacuation after reaching a high-vacuum level, the amount of water vapor in the furnace becomes sufficiently small and Mg vapor is highly densified, which permits brazing of satisfactory quality even with a brazing filler metal containing Mg of 1.2 wt. % or less, in combination with use of such a brazing filler metal as having the Mg.sub.2 Si particle size fined to be 5 .mu.m as a typical value through soaking and the thickness of a surface oxide film thinned to be 80 .ANG. through etching. Thus, Mg's specific functions such as breakage of an oxide film, gettering and reducing can be sufficiently developed even if the Mg content in the brazing filler metal is lowered, with the result of saving resources.
    • 首先驱动真空泵以从炉内部开始排出。 当炉压达到8×10-5乇时,驱动加热器开始提高炉温。 然后,当炉温达到565℃时,其对应于含有0.6重量%Mg的Al-10%Si合金的钎料的固相线温度。 %,电动机被驱动以关闭闸门,从而在高真空水平下对真空钎焊铝进行抽真空控制。 通过在达到高真空度之后控制排气,炉中的水蒸气量变得足够小,并且Mg蒸汽高度致密化,即使使用含有1.2wt。%的Mg的钎料,也允许钎焊成品质量。 %以下,结合使用通过浸渍将Mg2Si粒径优选为5μm的Mg 2 Si粒径作为典型值,通过蚀刻使表面氧化膜的厚度变薄为80的钎料。 因此,即使在钎料中的Mg含量降低的情况下,也可以充分发挥Mg的特定功能,例如氧化膜的断裂,吸气和还原,从而节约资源。
    • 10. 发明申请
    • Heat exchanger
    • 热交换器
    • US20100206533A1
    • 2010-08-19
    • US12657420
    • 2010-01-19
    • Tetsuya SakakibaraShoei Teshima
    • Tetsuya SakakibaraShoei Teshima
    • F28F9/02
    • F28D1/0391B23K35/0233B23K35/0238B23K35/22B23K35/28C22C21/00F28F9/18F28F21/089
    • A heat exchanger includes a plurality of tubes in which a thermal fluid flows, and a tank located at one longitudinal end portion of each tube and is brazed to the longitudinal end portions of the tubes to communicate with the tubes. The tank and the tube are respectively made of clad material plates in each of which a brazing material is clad on at least one surface of a core material. The brazing material of the tank and the brazing material of the tube respectively include Si content. Furthermore, a rate of the Si content in the brazing material of the tank is lower than that in the brazing material of the tube, and is in a range larger than 0% and equal to or smaller than 6%. Thus, meltage of the tube due to molten brazing material can be reduced during brazing of the tube and the tank.
    • 热交换器包括热流体流过的多个管和位于每个管的一个纵向端部处的罐,并且钎焊到管的纵向端部以与管连通。 罐和管分别由复合材料板制成,其中每个钎焊材料被包覆在芯材料的至少一个表面上。 罐的钎焊材料和管的钎料分别包括Si含量。 此外,槽的钎焊材料中的Si含量的比率低于管的钎焊材料中的Si含量,并且在大于0%且等于或小于6%的范围内。 因此,可以在管和罐的钎焊期间减少由于熔融钎焊材料引起的管的熔化。