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    • 2. 发明申请
    • Cold gas-dynamic spraying of wear resistant alloys on turbine blades
    • 耐磨合金喷涂在涡轮叶片上
    • US20050220995A1
    • 2005-10-06
    • US10819816
    • 2004-04-06
    • Yiping HuFederico RenteriaMurali Madhava
    • Yiping HuFederico RenteriaMurali Madhava
    • B05D3/02C23C24/04F01D5/22F01D5/28
    • F01D5/225C23C24/04F01D5/288F05D2300/611
    • A new method for increasing the durability of a turbine engine is provided. The method utilizes a cold gas-dynamic spray technique to apply wear resistant materials to turbine blades. These wear resistant materials improve the durability of the turbine blades, and thus can improve the overall durability, reliability and performance of the turbine engine themselves. In the cold gas-dynamic spray process particles at a temperature below their fusing temperature are accelerated and directed to a target surface on the turbine blade. When the particles strike the target surface, the kinetic energy of the particles is converted into deformation of the particle, causing the particle to form a strong bond with the target surface. Post-spray processing is then performed to consolidate the coating materials and restore material properties in the turbine blade. Thus, the cold gas-dynamic spray process can apply a coating of wear resistant materials to the turbine blades.
    • 提供了一种用于增加涡轮发动机的耐久性的新方法。 该方法利用冷气动喷雾技术将耐磨材料应用于涡轮叶片。 这些耐磨材料提高了涡轮叶片的耐久性,从而可以提高涡轮发动机本身的整体耐久性,可靠性和性能。 在冷气体动态喷雾过程中,低于其定影温度的温度下的颗粒被加速并引导到涡轮叶片上的目标表面。 当颗粒撞击目标表面时,颗粒的动能转化为颗粒的变形,导致颗粒与目标表面形成牢固的结合。 然后进行后喷雾处理以固结涂层材料并恢复涡轮叶片中的材料性质。 因此,冷气体动态喷涂工艺可将耐磨材料涂层施加到涡轮叶片上。
    • 5. 发明授权
    • Cold gas-dynamic spray repair on gas turbine engine components
    • 燃气轮机发动机部件采用冷气动喷雾修复
    • US06905728B1
    • 2005-06-14
    • US10806727
    • 2004-03-22
    • Yiping HuMurali MadhavaFederico Renteria
    • Yiping HuMurali MadhavaFederico Renteria
    • B23P6/00C23C24/04C23C26/00F01D5/00B05C13/00
    • B23P6/007B22F7/08C23C24/04C23C26/00F01D5/005F05D2230/80
    • A new method for repairing turbine engine components is provided. The method utilizes a cold gas-dynamic spray technique to repair degradation on turbine blades, vanes and other components. In the cold gas-dynamic spray process particles at a temperature below their fusing temperature are accelerated and directed to a target surface on the turbine blade. When the particles strike the target surface, the kinetic energy of the particles is converted into plastic deformation of the particle, causing the particle to form a strong bond with the target surface. Post-spray processing is then performed to consolidate and homogenize the applied materials and restore integrity to the material properties in the repaired turbine component. Thus, the cold gas-dynamic spray process and post-spray processing can be employed to effectively repair degraded areas on gas turbine components.
    • 提供了一种修复涡轮发动机部件的新方法。 该方法利用冷气动喷雾技术来修复涡轮机叶片,叶片和其他部件上的降解。 在冷气体动态喷雾过程中,低于其定影温度的温度下的颗粒被加速并引导到涡轮叶片上的目标表面。 当颗粒撞击目标表面时,颗粒的动能转化为颗粒的塑性变形,导致颗粒与目标表面形成牢固的结合。 然后进行后喷雾处理以巩固和均化所施加的材料并恢复修复的涡轮机部件中的材料性质的完整性。 因此,可以采用冷气动态喷雾处理和后喷雾处理来有效地修复燃气轮机部件上的退化区域。
    • 6. 发明授权
    • Chromiumm diffusion coatings
    • 铬扩散涂层
    • US07645485B2
    • 2010-01-12
    • US10836791
    • 2004-04-30
    • Murali Madhava
    • Murali Madhava
    • C23C16/00
    • C22C27/06C22C28/00C23C10/34C23C10/52C23C10/54F01D5/288F05D2230/31F05D2230/90Y02T50/671
    • There is provided a method for applying an improved chromium diffusion coating on an industrial item such as a turbine blade of a gas turbine engine. Chromium and other active metals are combined to form an alloy coating. Active elements include silicon, hafnium, zirconium, yttrium, tantalum, and rhenium. For producing the modified coatings through pack cementation chromium and a master alloy are mixed into a packing along with inert material and a halide activator. The packing surrounds a target in a diffusion box. The metals are then deposited by diffusion onto a target surface by pack cementation methods. The diffusion of the desired metals takes place during a coating thermal cycle. Alternatively, the diffusion can take place using an out-of-pack arrangement. Such modified coatings are utilized as improved performance coatings for environmental resistance applications over the current chromium diffusion coatings.
    • 提供了一种在工业物品如燃气涡轮发动机的涡轮叶片上施加改进的铬扩散涂层的方法。 铬和其他活性金属组合形成合金涂层。 活性元素包括硅,铪,锆,钇,钽和铼。 为了通过包装胶结制备改性涂料,将铬合金和母合金与惰性材料和卤化物活化剂一起混入填料中。 包装围绕扩散箱中的目标物。 然后通过包装胶结方法将金属通过扩散沉积到目标表面上。 所需金属的扩散在涂层热循环期间发生。 或者,扩散可以使用脱包装置进行。 这种改性涂层被用作改进的涂层,用于超过目前的铬扩散涂层的耐环境应用。
    • 7. 发明申请
    • High strength amorphous and microcrystaline structures and coatings
    • 高强度无定形和微晶体结构和涂层
    • US20060166020A1
    • 2006-07-27
    • US11044873
    • 2005-01-26
    • Derek RaybouldMurali Madhava
    • Derek RaybouldMurali Madhava
    • B32B15/04B32B9/00B32B9/04
    • C23C24/04Y10T428/12181
    • The present invention thus provides an improved method for coating turbine engine components. The method utilizes a cold high velocity gas spray technique to coat turbine blades, compressor blades, impellers, blisks, and other turbine engine components. These methods can be used to coat a variety of surfaces thereon, thus improving the overall durability, reliability and performance of the turbine engine itself. The method includes the deposition of powders of alloys of nickel and aluminum wherein the powders are formed so as to have an amorphous microstructure. Layers of the alloys may be deposited and built up by cold high velocity gas spraying. The coated items displayed improved characteristics such as hardness, strength, and corrosion resistance.
    • 因此,本发明提供了一种用于涂覆涡轮发动机部件的改进方法。 该方法利用冷高速气体喷射技术来涂覆涡轮叶片,压缩机叶片,叶轮,叶片和其它涡轮发动机部件。 这些方法可用于在其上涂覆各种表面,从而提高涡轮发动机本身的整体耐久性,可靠性和性能。 该方法包括沉积镍和铝的合金粉末,其中形成粉末以具有无定形微结构。 可以通过冷高速气体喷涂沉积和堆积合金层。 涂层物品显示出改善的特性,如硬度,强度和耐腐蚀性。
    • 9. 发明申请
    • CHROMIUM DIFFUSION COATINGS
    • 铬扩散涂料
    • US20090297704A1
    • 2009-12-03
    • US10836791
    • 2004-04-30
    • Murali Madhava
    • Murali Madhava
    • B05D3/00
    • C22C27/06C22C28/00C23C10/34C23C10/52C23C10/54F01D5/288F05D2230/31F05D2230/90Y02T50/671
    • There is provided a method for applying an improved chromium diffusion coating on an industrial item such as a turbine blade of a gas turbine engine. Chromium and other active metals are combined to form an alloy coating. Active elements include silicon, hafnium, zirconium, yttrium, tantalum, and rhenium. For producing the modified coatings through pack cementation chromium and a master alloy are mixed into a packing along with inert material and a halide activator. The packing surrounds a target in a diffusion box. The metals are then deposited by diffusion onto a target surface by pack cementation methods. The diffusion of the desired metals takes place during a coating thermal cycle. Alternatively, the diffusion can take place using an out-of-pack arrangement. Such modified coatings are utilized as improved performance coatings for environmental resistance applications over the current chromium diffusion coatings.
    • 提供了一种在工业物品如燃气涡轮发动机的涡轮叶片上施加改进的铬扩散涂层的方法。 铬和其他活性金属组合形成合金涂层。 活性元素包括硅,铪,锆,钇,钽和铼。 为了通过包装胶结制备改性涂料,将铬合金和母合金与惰性材料和卤化物活化剂一起混入填料中。 包装围绕扩散箱中的目标物。 然后通过包装胶结方法将金属通过扩散沉积到目标表面上。 所需金属的扩散在涂层热循环期间发生。 或者,扩散可以使用脱包装置进行。 这种改性涂层被用作改进的涂层,用于超过目前的铬扩散涂层的耐环境应用。