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    • 1. 发明授权
    • Methods of recycling oversray powder during spray forming
    • 在喷雾成型过程中回收过量粉末的方法
    • US5649993A
    • 1997-07-22
    • US537577
    • 1995-10-02
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaPaul Leonard DupreeBruce Alan Knudsen
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaPaul Leonard DupreeBruce Alan Knudsen
    • B22F3/115B22F9/08C22B9/18C23C4/12C22B4/00
    • B22F3/115B22F9/08C22B9/18C23C4/123B22F2009/0852B22F2009/0856
    • A method for the recycling of overspray powder during spray forming is provided. The method involves providing a refining vessel to contain an electroslag refining layer floating on a layer of molten refined metal. An ingot of unrefined metal is lowered into the vessel into contact with the molten electroslag layer. A current is passed through the slag layer to the ingot to cause surface melting at the interface between the ingot and the electroslag layer. As the ingot is surface melted at its point of contact with the slag, droplets of the unrefined metal are formed and these droplets pass down through the slag and are collected in a body of molten refined metal beneath the slag. The refined metal is held within a cold hearth. At the bottom of the cold hearth, a cold finger orifice permits the withdrawal of refined metal from the cold hearth apparatus. The refined metal passes from the cold finger orifice as a stream. The stream is atomized for spray forming into a preform article on a spray collection station having a solid receiving surface for receiving the atomized metal thereon to form the preform article. The powder produced during the atomization which was not deposited on the solid receiving surface of the spray collection station is recycled onto the top of the molten slag in the electroslag refining station.
    • 提供了一种在喷雾成型期间再喷射过滤粉末的方法。 该方法包括提供精炼容器以容纳漂浮在熔融精炼金属层上的电渣精炼层。 将未精制金属锭放入容器中与熔融电渣层接触。 电流通过炉渣层进入铸锭,使铸锭和电渣层之间的界面发生表面熔化。 当锭在与渣的接触点处表面熔融时,形成未精制金属的液滴,并且这些液滴向下通过炉渣,并被收集在炉渣下面的熔融精炼金属体中。 精炼的金属被放在一个冷的炉膛内。 在冷底部的底部,冷手指孔允许精制金属从冷炉装置中取出。 精制金属作为流从冷指孔传递。 将该物流雾化成用于喷雾成型到具有用于在其上接收雾化金属的固体接收表面以形成预制品的喷雾收集站的预制品制品。 在雾化期间产生的未沉积在喷雾收集站的固体接收表面上的粉末被再循环到电渣精炼站的熔渣顶部。
    • 4. 发明授权
    • Systems for flow control in electroslag refining process
    • 电渣精炼工艺流量控制系统
    • US06250522B1
    • 2001-06-26
    • US08537966
    • 1995-10-02
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaPaul Leonard DupreeBruce Alan Knudsen
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaPaul Leonard DupreeBruce Alan Knudsen
    • B22D4108
    • B22D23/10
    • A system for controlling the flow rate of the stream from an electroslag refining apparatus is taught. The system includes the introduction of unrefined metal into an electroslag refining process in which the unrefined metal is first melted at the upper surface of the refining slag. The molten metal is refined as it passes through the molten slag. The refined metal is collected in a cold hearth apparatus having a skull of refined metal formed on the surface of the cold hearth for protecting the cold hearth from the leaching action of the refined molten metal. A cold finger bottom pour spout is formed at the bottom of the cold hearth to permit dispensing of molten refined metal from the cold hearth. The flow rate of molten metal through the cold finger apparatus is controlled by coordinating, among other parameters: the rate of melting of the unrefined metal; the hydrostatic head of molten metal and slag above the bottom pour cold finger orifice; the rate of induction heat supplied to the metal within the cold finger apparatus; the rate of heat removal from the metal within the cold finger apparatus through the cold finger apparatus itself and through adjacent gas cooling means; and by applying electromagnetic force to selectively speed up, slow down and/or interrupt the flow of metal through the cold finger apparatus via an electromagnetic orifice, preferably utilizing a processor, such as a computer.
    • 教导了一种用于控制来自电渣精炼装置的流的流量的系统。 该系统包括将未精制金属引入电渣精炼工艺中,其中未精制金属首先在精炼炉渣的上表面熔化。 当熔融金属通过熔渣时被精炼。 精制金属被收集在具有形成在冷柜的表面上的精制金属颅骨的冷炉床装置中,用于保护冷炉免受精炼熔融金属的浸出作用。 在冷底部的底部形成冷手指底部倒出口,以允许从冷底座分配熔融精炼金属。 通过冷指装置的熔融金属的流速,除了其他参数之外还通过配合来控制:未精制金属的熔化速率; 熔融金属的静水头和底部上方的炉渣倒入冷指孔; 提供给冷指装置内的金属的感应热的速率; 通过冷指装置本身和通过相邻的气体冷却装置从冷指装置中的金属排出的热量; 并且通过施加电磁力来选择性地加速,减慢和/或中断穿过冷指装置的金属流经由电磁孔,优选利用诸如计算机的处理器。
    • 5. 发明授权
    • Systems for controlling the superheat of the metal exiting the CIG apparatus in an electroslag refining process
    • 用于控制在电渣精炼过程中离开CIG装置的金属的过热的系统
    • US06196427B1
    • 2001-03-06
    • US08576321
    • 1995-12-21
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaBruce Alan KnudsenPaul Leonard Dupree
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaBruce Alan KnudsenPaul Leonard Dupree
    • B22D3506
    • B22D23/10
    • Systems for controlling the superheat of the stream of molten metal from an electroslag refining apparatus is taught. The systems include the introduction of unrefined metal into an electroslag refining process apparatus in which the unrefined metal is first melted at the upper surface of the refining slag. The molten metal is refined as it passes through the molten slag. The refined metal is collected in a cold hearth apparatus having a skull of refined metal formed on the surface of the cold hearth for protecting the cold hearth from the leaching action of the refined molten metal. A cold finger bottom pour spout or exit orifice is formed at the bottom of the cold hearth to permit dispensing of molten refined metal from the cold hearth. The super heat of the molten metal flowing through the exit orifice of the cold finger apparatus is controlled, preferably utilizing a processor, such as a computer, by coordinating the rate of induction heat supplied to the metal within the cold finger apparatus and the rate of heat removal from the metal within the cold finger apparatus through the cold finger apparatus itself thereby providing metal having a specific superheat exiting the exit orifice.
    • 教导了用于从电渣精炼装置控制熔融金属流的过热的系统。 这些系统包括将未精制金属引入到电渣精炼处理装置中,其中未精炼的金属首先在精炼炉渣的上表面熔化。 当熔融金属通过熔渣时被精炼。 精制金属被收集在具有形成在冷柜的表面上的精制金属颅骨的冷炉床装置中,用于保护冷炉免受精炼熔融金属的浸出作用。 在冷底部的底部形成冷手指底部倒出口或出口孔,以允许从冷底座分配熔融精炼金属。 流经冷指装置的出口的熔融金属的超热被优选地利用诸如计算机的处理器来控制供应给冷指装置内的金属的感应热的速率和 通过冷指装置本身从冷指装置内的金属散热,从而提供具有离开出口的特定过热的金属。
    • 8. 发明授权
    • Systems for recycling overspray powder during spray forming
    • 在喷雾成型期间回收过度喷涂粉末的系统
    • US5683653A
    • 1997-11-04
    • US537579
    • 1995-10-02
    • Mark Gilbert BenzWilliam Thomas Carter, Jr.Paul Leonard DupreeBruce Alan KnudsenRobert John Zabala
    • Mark Gilbert BenzWilliam Thomas Carter, Jr.Paul Leonard DupreeBruce Alan KnudsenRobert John Zabala
    • B22F3/115C21C7/076C22B9/18C23C4/12C21C1/00
    • C22B9/18B22F3/115C21C7/076C23C4/123B22F2998/00Y02P10/212Y02P10/242
    • A system for the recycling of overspray powder during spray forming is provided. The system involves providing a refining vessel to contain an electroslag refining layer floating on a layer of molten refined metal. An ingot of unrefined metal is lowered into the vessel into contact with the molten electroslag layer. A current is passed through the slag layer to the ingot to cause surface melting at the interface between the ingot and the electroslag layer. As the ingot is surface melted at its point of contact with the slag, droplets of the unrefined metal are formed and these droplets pass down through the slag and are collected in a body of molten refined metal beneath the slag. The refined metal is held within a cold hearth. At the bottom of the cold hearth, a cold finger orifice permits the withdrawal of refined metal from the cold hearth apparatus. The refined metal passes from the cold finger orifice as a stream. The stream is atomized for spray forming into a preform article on a spray collection station having a solid receiving surface for receiving the atomized metal thereon to form the preform article. The powder produced during the atomization which was not deposited on the solid receiving surface of the spray collection station is recycled onto the top of the molten slag in the electroslag refining station.
    • 提供了一种用于在喷雾成型期间回收过量喷粉的系统。 该系统包括提供精炼容器以容纳漂浮在熔融精炼金属层上的电渣精炼层。 将未精制金属锭放入容器中与熔融电渣层接触。 电流通过炉渣层进入铸锭,使铸锭和电渣层之间的界面发生表面熔化。 当锭在与渣的接触点处表面熔融时,形成未精制金属的液滴,并且这些液滴向下通过炉渣,并被收集在炉渣下面的熔融精炼金属体中。 精炼的金属被放在一个冷的炉膛内。 在冷底部的底部,冷手指孔允许精制金属从冷炉装置中取出。 精制金属作为流从冷指孔传递。 将该物流雾化成用于喷雾成型到具有用于在其上接收雾化金属的固体接收表面以形成预制品的喷雾收集站的预制品制品。 在雾化期间产生的未沉积在喷雾收集站的固体接收表面上的粉末被再循环到电渣精炼站的熔渣顶部。
    • 9. 发明授权
    • Methods for flow control in electroslag refining process
    • 电渣精炼工艺流量控制方法
    • US5649992A
    • 1997-07-22
    • US537963
    • 1995-10-02
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaPaul Leonard DupreeBruce Alan Knudsen
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaPaul Leonard DupreeBruce Alan Knudsen
    • B22F3/115B22F9/08C22B9/18C22B4/00
    • C22B9/18B22F3/115B22F9/08B22F2009/0892B22F2998/00B22F2999/00
    • A method of electroslag refining of metal is taught. The method includes the introduction of unrefined metal into an electroslag refining process in which the unrefined metal is first melted at the upper surface of the refining slag. The molten metal is refined as it passes through the molten slag. The refined metal is collected in a cold hearth apparatus having a skull of refined metal formed on the surface of the cold hearth for protecting the cold hearth from the leaching action of the refined molten metal. A cold finger bottom pour spout is formed at the bottom of the cold hearth to permit dispensing of molten refined metal from the cold hearth. The flow rate of molten metal through the cold finger apparatus is controlled by coordinating, among other parameters: the rate of melting of the unrefined metal; the hydrostatic head of molten metal and slag above the bottom pour cold finger orifice; the rate of induction heat supplied to the metal within the cold finger apparatus; the rate of heat removal from the metal within the cold finger apparatus through the cold finger apparatus itself and through adjacent gas cooling means; and by applying electromagnetic force to selectively speed up, slow down and/or interrupt the flow of metal through the cold finger apparatus via an electromagnetic orifice, preferably utilizing a processor, such as a computer.
    • 教授了电渣精炼金属的方法。 该方法包括将未精制金属引入到电渣精炼工艺中,其中未精制金属首先在精炼炉渣的上表面熔化。 当熔融金属通过熔渣时被精炼。 精制金属被收集在具有形成在冷柜的表面上的精制金属颅骨的冷炉床装置中,用于保护冷炉免受精炼熔融金属的浸出作用。 在冷底部的底部形成冷手指底部倒出口,以允许从冷底座分配熔融精炼金属。 通过冷指装置的熔融金属的流速,除了其他参数之外还通过配合来控制:未精制金属的熔化速率; 熔融金属的静水头和底部上方的炉渣倒入冷指孔; 提供给冷指装置内的金属的感应热的速率; 通过冷指装置本身和通过相邻的气体冷却装置从冷指装置中的金属排出的热量; 并且通过施加电磁力来选择性地加速,减慢和/或中断穿过冷指装置的金属流经由电磁孔,优选利用诸如计算机的处理器。