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1. 发明申请

US20070150079A1 SELF-DIAGNOSTIC PROCESS CONTROL LOOP FOR A PROCESS PLANT 有权
标题翻译：自动诊断过程控制环路
公开(公告)号：US20070150079A1
公开(公告)日：2007-06-28
申请号：US11565767
申请日：2006-12-01
申请人： Terrence Blevins , Wilhelm Wojsznis , Gregory McMillan , Peter Wojsznis
发明人： Terrence Blevins , Wilhelm Wojsznis , Gregory McMillan , Peter Wojsznis
IPC分类号： G05B13/02
CPC分类号： G05B23/0251
摘要： A method of diagnosing an adaptive process control loop includes measuring process control loop signal data, generating a plurality of process control loop parameters from the process loop signal data and evaluating a condition of the adaptive process control loop from one or more of the plurality of process control loop parameters. The process control loop data is generated as a result of a normal operation of one or more process control devices within the adaptive process control loop when the adaptive process control loop is connected on-line within a process control environment. A self-diagnostic process control loop includes a diagnostic tool adapted to receive a diagnostic index pertaining to a process control loop parameter for each component of the process control loop and for the complete process control loop. Each diagnostic index is generated from signal data by a corresponding index computation tool. The diagnostic tool is further adapted to evaluate a condition of the process control loop from one or more of the diagnostic indices.
摘要翻译：诊断自适应过程控制回路的方法包括测量过程控制环路信号数据，从过程回路信号数据生成多个过程控制回路参数，并从多个过程中的一个或多个处理自适应过程控制回路的条件控制回路参数。当自适应过程控制回路在过程控制环境中在线连接时，作为自适应过程控制回路内的一个或多个过程控制设备的正常操作的结果，生成过程控制回路数据。自诊断过程控制回路包括诊断工具，其适于接收与过程控制回路的每个部件和整个过程控制回路相关的过程控制回路参数的诊断指标。每个诊断索引通过相应的索引计算工具从信号数据生成。该诊断工具还适于从一个或多个诊断指标评估过程控制回路的状况。

2. 发明申请

US20050149209A1 Adaptive multivariable process controller using model switching and attribute interpolation 有权
标题翻译：使用模型切换和属性插值的自适应多变量过程控制器
公开(公告)号：US20050149209A1
公开(公告)日：2005-07-07
申请号：US11002158
申请日：2004-12-02
申请人： Wilhelm Wojsznis , Terrence Blevins , Mark Nixon , Peter Wojsznis
发明人： Wilhelm Wojsznis , Terrence Blevins , Mark Nixon , Peter Wojsznis
IPC分类号： G05B11/32 , G05B13/02 , G05B13/04 , G05B17/02
CPC分类号： G05B11/32 , G05B13/048 , G05B17/02
摘要： An adaptive multivariable process control system includes a multivariable process controller, such as a model predictive controller, having a multivariable process model characterized as a set of two or more single-input, single-output (SISO) models and an adaptation system which adapts the multivariable process model. The adaptation system detects changes in process inputs sufficient to start an adaptation cycle and, when such changes are detected, collects process input and output data needed to perform model adaptation. The adaptation system next determines a subset of the SISO models within the multivariable process model which are to be adapted, based on, for example, a determination of which process inputs are most correlated with the error between the actual (measured) process output and the process output developed by the multivariable process model. The adaptation system then performs standard or known model switching and parameter interpolation techniques to adapt each of the selected SISO models. After the adaptation of one or more of the SISO models, the resulting multivariable process model is validated by determining if the adapted multivariable process model has lower modeling error than the current multivariable process model. If so, the adapted multivariable process model is used in the multivariable controller.
摘要翻译：自适应多变量过程控制系统包括多变量过程控制器，例如模型预测控制器，其具有多变量过程模型，其特征在于一组两个或多个单输入单输出（SISO）模型和适应系统多变量过程模型。适应系统检测足够开始适应周期的过程输入的变化，并且当检测到这种变化时，收集执行模型适应所需的过程输入和输出数据。接下来，适应系统确定多变量过程模型内的SISO模型的子集，其将被修改，例如，基于例如确定哪个过程输入与实际（测量）过程输出和由多变量过程模型开发的过程输出。然后，适配系统执行标准或已知的模型切换和参数插值技术以适配所选择的SISO模型。在对一个或多个SISO模型进行了适应之后，通过确定适应的多变量过程模型是否具有比当前多变量过程模型更低的建模误差来验证所得到的多变量过程模型。如果是这样，在多变量控制器中使用适应的多变量过程模型。

3. 发明申请

US20070078533A1 Process model identification in a process control system 有权
标题翻译：过程控制系统中的过程模型识别
公开(公告)号：US20070078533A1
公开(公告)日：2007-04-05
申请号：US11243862
申请日：2005-10-04
申请人： John Caldwell , Terrence Blevins , Peter Wojsznis , Wilhelm Wojsznis
发明人： John Caldwell , Terrence Blevins , Peter Wojsznis , Wilhelm Wojsznis
IPC分类号： G05B13/02
CPC分类号： G05B13/04 , G05B13/048 , G05B23/0254 , G05B23/0272
摘要： Disclosed is a method of controlling and managing a process control system having a plurality of control loops. The method includes implementing a plurality of control routines to control operation of the plurality of control loops, respectively. The plurality of control routines may include at least one non-adaptive control routine. Operating condition data is then collected in connection with the operation of each control loop of the plurality of control loops, and a respective process model is identified for each control loop of the plurality of control loops from the respective operating condition data collected for each control loop of the plurality of control loops. In some embodiments, the identification of the respective process models may be automatic as a result of a detected process change or be on-demand as a result of an injected parameter change.
摘要翻译：公开了一种控制和管理具有多个控制回路的过程控制系统的方法。该方法包括实现多个控制例程以分别控制多个控制回路的操作。多个控制程序可以包括至少一个非自适应控制程序。然后结合多个控制回路的每个控制回路的操作来收集操作条件数据，并且从针对每个控制回路收集的相应操作条件数据中识别多个控制回路中的每个控制回路的相应过程模型的多个控制回路。在一些实施例中，作为检测到的过程改变的结果，可以自动地识别各个过程模型，或者作为注入的参数改变的结果而被按需。

4. 发明申请

US20070168057A1 MULTI-OBJECTIVE PREDICTIVE PROCESS OPTIMIZATION WITH CONCURRENT PROCESS SIMULATION 有权
标题翻译：多目标预测过程优化与并发过程模拟
公开(公告)号：US20070168057A1
公开(公告)日：2007-07-19
申请号：US11567107
申请日：2006-12-05
申请人： Terrence Blevins , Wilhelm Wojsznis , Mark Nixon , Peter Wojsznis
发明人： Terrence Blevins , Wilhelm Wojsznis , Mark Nixon , Peter Wojsznis
IPC分类号： G05B13/02
CPC分类号： G05B17/02 , G05B13/022 , G05B13/048
摘要： A system and method for controlling a process includes simulating the process and producing a simulated output of the process, developing a set of target values based on measured inputs from the process and based on the simulated output from the process simulator, and producing multiple control outputs configured to control the process based on the set of target values during each operational cycle of the process control system. The simulated outputs include one or more predicted future values up to the steady state of the process.
摘要翻译：用于控制过程的系统和方法包括模拟过程并产生过程的模拟输出，基于来自过程的测量输入并基于来自过程模拟器的模拟输出开发一组目标值，并产生多个控制输出被配置为在过程控制系统的每个操作循环期间基于目标值集合来控制过程。模拟输出包括直到该过程稳定状态的一个或多个预测的未来值。

5. 发明授权

US07337022B2 Constraint and limit feasibility handling in a process control system optimizer 有权
标题翻译：约束和限制过程控制系统优化器中的可行性处理
公开(公告)号：US07337022B2
公开(公告)日：2008-02-26
申请号：US10465153
申请日：2003-06-19
申请人： Wilhelm Wojsznis , Terrence Blevins , Mark Nixon , Peter Wojsznis
发明人： Wilhelm Wojsznis , Terrence Blevins , Mark Nixon , Peter Wojsznis
IPC分类号： G05B13/02
CPC分类号： G05B13/048 , G05B11/32 , G05B13/042
摘要： An optimization technique for use in driving a process plant controller, such as a model predictive controller, uses an organized, systematic but computationally simple method of relaxing or redefining manipulated, control and/or auxiliary variable constraints when there is no feasible optimal solution within pre-established constraints, to thereby develop an achievable solution for use by the controller. The optimization routine uses penalized slack variables and/or redefines the constraint model in conjunction with the use of penalty variables to develop a new objective function, and then uses the new objective function to determine a control solution that bests meets the original constraint limits.
摘要翻译：用于驱动过程工厂控制器（例如模型预测控制器）的优化技术使用有组织的，系统的但计算上简单的方法来放松或重新定义操纵，控制和/或辅助变量约束，当在预处理中没有可行的最优解时 - 建立的约束，从而开发一个可实现的解决方案供控制器使用。优化例程使用惩罚性的松弛变量和/或重新定义约束模型，结合使用惩罚变量来开发新的目标函数，然后使用新的目标函数来确定最符合原始约束限制的控制解决方案。

6. 发明申请

US20070021850A1 State Based Adaptive Feedback Feedforward PID Controller 有权
标题翻译：基于状态的自适应反馈前馈PID控制器
公开(公告)号：US20070021850A1
公开(公告)日：2007-01-25
申请号：US11534943
申请日：2006-09-25
申请人： Wilhelm Wojsznis , Terrence Blevins
发明人： Wilhelm Wojsznis , Terrence Blevins
IPC分类号： G05B13/02
CPC分类号： G05B11/42 , G05B13/042 , G05B17/02
摘要： A state based adaptive feedback/feedforward PID controller includes a model set component, communicatively coupled to a process input, having a state variable defining a number of process regions, and a number of models grouped into the process regions. Each of the grouped models includes a plurality of parameters having a value selected from a set of predetermined initial values assigned to the respective parameter. The adaptive controller further includes an error generator communicatively coupled to the model set component and a process output. The error generator configured to generate a model error signal representative of the difference between a model output signal and a process output signal. The error generator, communicatively coupled to a model evaluation component, is configured to compute a model squared error corresponding to a model and correlating the model squared error to parameter values represented in the model. The adaptive controller further includes a parameter interpolator communicatively coupled to the model evaluation component for calculating a respective adaptive parameter value for parameters represented in the model and a controller update component, communicatively coupled to the parameter interpolator, for updating the controller in response to adaptive parameter values upon conclusion of an adaptation cycle.
摘要翻译：基于状态的自适应反馈/前馈PID控制器包括通信地耦合到过程输入的模型集合分量，具有定义多个处理区域的状态变量以及分组到过程区域中的多个模型。每个分组的模型包括具有从分配给相应参数的一组预定初始值中选择的值的多个参数。自适应控制器还包括通信地耦合到模型组分量和过程输出的误差发生器。该误差发生器被配置为产生表示模型输出信号和过程输出信号之间的差异的模型误差信号。通信地耦合到模型评估组件的误差发生器被配置为计算对应于模型的模型平方误差并将模型平方误差与模型中表示的参数值相关联。自适应控制器还包括通信地耦合到模型评估组件的参数内插器，用于计算模型中表示的参数的相应自适应参数值，以及通信地耦合到参数内插器的控制器更新组件，用于响应于自适应参数更新控制器适应周期结束时的价值观。

7. 发明申请

US20070208549A1 Updating and Utilizing Dynamic Process Simulation in an Operating Process Environment 有权
公开(公告)号：US20070208549A1
公开(公告)日：2007-09-06
申请号：US11551134
申请日：2006-10-19
申请人： Terrence Blevins , Wilhelm Wojsznis , Mark Nixon
发明人： Terrence Blevins , Wilhelm Wojsznis , Mark Nixon
IPC分类号： G06G7/48
CPC分类号： G05B19/0428 , G05B17/02 , G05B2219/23404 , G05B2219/23445 , G06F17/5009
摘要： A simulation system that includes interconnected simulation blocks which use process models to perform simulation activities for a process plant is integrated into a process control environment for the process plant in a manner that makes the simulation system easy to use and easily updated for on-line process simulation. The disclosed simulation system enables future predicted values as well as the current predicted values of process parameters produced by the simulation system to be made available for performance evaluation as well as to guide plant operations. Additionally, the simulation system is connected to the operating process plant to receive various on-line process plant measurements, and uses these measurements to automatically update the process models used in the simulation system, to thereby keep the simulation system coordinated with the actual operating conditions of the process plant.

8. 发明申请

US20070129917A1 Updating and Utilizing Dynamic Process Simulation in an Operating Process Environment 有权
标题翻译：在操作过程环境中更新和利用动态过程模拟
公开(公告)号：US20070129917A1
公开(公告)日：2007-06-07
申请号：US11537975
申请日：2006-10-02
申请人： Terrence Blevins , Wilhelm Wojsznis , Mark Nixon
发明人： Terrence Blevins , Wilhelm Wojsznis , Mark Nixon
IPC分类号： G06G7/48
CPC分类号： G05B19/0428 , G05B17/02 , G05B2219/23404 , G05B2219/23445 , G06F17/5009
摘要： A simulation system that includes interconnected simulation blocks which use process models to perform simulation activities for a process plant is integrated into a process control environment for the process plant in a manner that makes the simulation system easy to use and easily updated for on-line process simulation. The disclosed simulation system enables future predicted values as well as the current predicted values of process parameters produced by the simulation system to be made available for performance evaluation as well as to guide plant operations. Additionally, the simulation system is connected to the operating process plant to receive various on-line process plant measurements, and uses these measurements to automatically update the process models used in the simulation system, to thereby keep the simulation system coordinated with the actual operating conditions of the process plant.
摘要翻译：包括使用过程模型来执行过程工厂的模拟活动的互连仿真模块的模拟系统以使得模拟系统易于使用并且容易更新以用于在线处理的方式被集成到过程工厂的过程控制环境中模拟。所公开的模拟系统使未来预测值以及由模拟系统产生的过程参数的当前预测值可用于性能评估以及指导工厂操作。此外，模拟系统连接到操作过程工厂，以接收各种在线过程工厂测量，并使用这些测量来自动更新模拟系统中使用的过程模型，从而使仿真系统与实际操作条件协调的过程工厂。

9. 发明申请

US20070112905A1 Process control with unreliable communications 有权
标题翻译：具有不可靠通信的过程控制
公开(公告)号：US20070112905A1
公开(公告)日：2007-05-17
申请号：US11499013
申请日：2006-08-04
申请人： Terrence Blevins , Deji Chen , Mark Nixon , Gregory McMillan
发明人： Terrence Blevins , Deji Chen , Mark Nixon , Gregory McMillan
IPC分类号： G06G7/18
CPC分类号： G05B11/42 , G05B2219/31121 , G05B2219/34413
摘要： Disclosed are methods and devices for controlling a process with a control signal. Iterations of a control routine are implemented to generate the control signal, and when an indication of a response to the control signal is unavailable, a feedback contribution to the control signal is maintained over one or more of the iterations of the control routine. The feedback contribution is then modified upon receiving the response indication, in which the feedback contribution is determined in accordance with an elapsed time between the received response indication and a previous communication of the response indication.
摘要翻译：公开了用于控制具有控制信号的处理的方法和装置。执行控制程序的迭代以产生控制信号，并且当对控制信号的响应的指示不可用时，在控制程序的一个或多个迭代中保持对控制信号的反馈贡献。然后在接收到响应指示时修改反馈贡献，其中根据接收到的响应指示与响应指示的先前通信之间的经过时间来确定反馈贡献。

10. 发明申请

US20070078530A1 Method and system for controlling a batch process 有权
标题翻译：控制批处理的方法和系统
公开(公告)号：US20070078530A1
公开(公告)日：2007-04-05
申请号：US11241157
申请日：2005-09-30
申请人： Terrence Blevins , Gregory McMillan , Michael Boudreau
发明人： Terrence Blevins , Gregory McMillan , Michael Boudreau
IPC分类号： G05B11/01 , G05B13/02
CPC分类号： G05B13/041 , G05B17/02
摘要： A first principles model may be used to simulate a batch process, and the first principles model may be used to configure a multiple-input/multiple-output control routine for controlling the batch process. The first principles model may generate estimates of batch parameters that cannot, or are not, measured during operation of the actual batch process. An example of such a parameter may be a rate of change of a component (e.g., a production rate, a cell growth rate, etc.) of the batch process. The first principles model and the configured multiple-input/multiple-output control routine may be used to facilitate control of the batch process.
摘要翻译：可以使用第一原理模型来模拟批处理，并且可以使用第一原理模型来配置用于控制批处理的多输入/多输出控制例程。第一原则模型可以产生在实际批处理过程中不能或不测量的批次参数的估计。这种参数的一个例子可以是批处理的组分的变化率（例如，生产率，细胞生长速率等）。可以使用第一原理模型和配置的多输入/多输出控制程序来促进对批处理的控制。

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