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1. 发明申请

US20100052457A1 METHODS AND APPARATUS FOR FABRICATION OF ELECTRIC MOTORS 审中-公开
标题翻译：电动机制造方法及装置
公开(公告)号：US20100052457A1
公开(公告)日：2010-03-04
申请号：US12201733
申请日：2008-08-29
申请人： Subhash M. Brahmavar , Thaylen Leany , Harold C. Kingrey , Xiaochuan Jia
发明人： Subhash M. Brahmavar , Thaylen Leany , Harold C. Kingrey , Xiaochuan Jia
IPC分类号： H02K1/28
CPC分类号： H02K1/2733
摘要： A rotor assembly for an electric motor is described that includes a rotor shaft, a ferromagnetic core mounted on the rotor shaft, and at least one cylindrical shaped magnet configured to engage and substantially surround the length of the ferromagnetic core. The at least one magnet is fabricated utilizing neodymium.
摘要翻译：描述了一种用于电动机的转子组件，其包括转子轴，安装在转子轴上的铁磁芯和至少一个圆柱形磁体，其构造成接合并基本上围绕铁磁芯的长度。使用钕制造至少一个磁体。

2. 发明申请

US20110291514A1 RESILIENT ROTOR ASSEMBLY FOR INTERIOR PERMANENT MAGNET MOTOR 有权
标题翻译：内置永磁电机的励磁转子总成
公开(公告)号：US20110291514A1
公开(公告)日：2011-12-01
申请号：US12786720
申请日：2010-05-25
申请人： Daniel S. Figgins , Harold C. Kingrey , Jeffrey A. Hall , Kerry B. Shelton , Subhash M. Brahmavar , Peter B. Lytle , Michael W. Henry
发明人： Daniel S. Figgins , Harold C. Kingrey , Jeffrey A. Hall , Kerry B. Shelton , Subhash M. Brahmavar , Peter B. Lytle , Michael W. Henry
IPC分类号： H02K1/28 , H02K15/03
CPC分类号： H02K5/24 , H02K1/276 , H02K1/2786 , H02K1/30 , H02K15/03 , Y10T29/49012
摘要： A method for manufacturing an interior magnet rotor core motor is described herein. The method includes attaching a resilient material to an inner rigid structure configured to engage a shaft associated with the motor, engaging the structure with the motor shaft, positioning the shaft and structure assembly with respect to the rotor core, and affixing the resilient material to the rotor core.
摘要翻译：这里描述了用于制造内部磁体转子芯电动机的方法。该方法包括将弹性材料附接到内部刚性结构，内部刚性结构被构造成接合与马达相关联的轴，将结构与马达轴接合，将轴和结构组件相对于转子芯定位，并将弹性材料固定到转子芯。

3. 发明申请

US20120139381A1 PERMANENT MAGNET ROTORS AND METHODS OF ASSEMBLING THE SAME 有权
标题翻译：永久磁铁转子及其组装方法
公开(公告)号：US20120139381A1
公开(公告)日：2012-06-07
申请号：US12962134
申请日：2010-12-07
申请人： Harold C. Kingrey , John R. Oakes , Daniel S. Figgins , Jeffrey A. Hall , Subhash M. Brahmavar , Donald E. Bair
发明人： Harold C. Kingrey , John R. Oakes , Daniel S. Figgins , Jeffrey A. Hall , Subhash M. Brahmavar , Donald E. Bair
IPC分类号： H02K1/28 , H02K15/00
CPC分类号： H02K1/28 , H02K1/27 , H02K1/274 , H02K1/276 , Y10T29/49009 , Y10T29/49012
摘要： A method for securing a permanent magnet within a rotor core is described. The rotor core includes a first end and a second end and at least one permanent magnet opening configured to receive the permanent magnet. The method includes coupling a first rotor end lamination to the first end of the rotor core. The first lamination includes at least one inner wall that defines an opening within the first lamination that corresponds to the permanent magnet opening in the rotor core. The first lamination includes a bridge portion positioned between the at least one inner wall and an outer edge of the first rotor end lamination. The method also includes positioning a permanent magnet at least partially within the permanent magnet opening and mechanically deforming the bridge portion of the first lamination to secure the permanent magnet within the permanent magnet opening.
摘要翻译：描述了一种用于将永磁体固定在转子芯内的方法。转子芯包括第一端和第二端以及被配置为容纳永磁体的至少一个永磁体开口。该方法包括将第一转子端层叠件联接到转子芯的第一端。第一层压件包括至少一个内壁，该内壁在第一层压件内限定对应于转子芯中的永磁体开口的开口。第一层压包括定位在第一转子端层压板的至少一个内壁和外边缘之间的桥接部分。该方法还包括至少部分地将永磁体定位在永磁体开口内并使第一层压体的桥接部分机械地变形以将永磁体固定在永磁体开口内。

4. 发明授权

US09013074B2 Resilient rotor assembly for interior permanent magnet motor 有权
标题翻译：用于内部永磁电动机的弹性转子组件
公开(公告)号：US09013074B2
公开(公告)日：2015-04-21
申请号：US12786720
申请日：2010-05-25
申请人： Daniel S. Figgins , Harold C. Kingrey , Jeffrey A. Hall , Kerry B. Shelton , Subhash M. Brahmavar , Peter B. Lytle , Michael W. Henry
发明人： Daniel S. Figgins , Harold C. Kingrey , Jeffrey A. Hall , Kerry B. Shelton , Subhash M. Brahmavar , Peter B. Lytle , Michael W. Henry
IPC分类号： H02K5/24 , H02K21/12 , H02K1/30 , H02K15/03 , H02K1/27
CPC分类号： H02K5/24 , H02K1/276 , H02K1/2786 , H02K1/30 , H02K15/03 , Y10T29/49012
摘要： A method for manufacturing an interior magnet rotor core motor is described herein. The method includes attaching a resilient material to an inner rigid structure configured to engage a shaft associated with the motor, engaging the structure with the motor shaft, positioning the shaft and structure assembly with respect to the rotor core, and affixing the resilient material to the rotor core.
摘要翻译：这里描述了用于制造内部磁体转子芯电动机的方法。该方法包括将弹性材料附接到内部刚性结构，内部刚性结构被构造成接合与马达相关联的轴，将结构与马达轴接合，将轴和结构组件相对于转子芯定位，并将弹性材料固定到转子芯。

5. 发明授权

US08692432B2 Permanent magnet rotors and methods of assembling the same 有权
标题翻译：永磁转子及其组装方法
公开(公告)号：US08692432B2
公开(公告)日：2014-04-08
申请号：US12962134
申请日：2010-12-07
申请人： Harold C. Kingrey , John R. Oakes , Daniel S. Figgins , Jeffrey A. Hall , Subhash M. Brahmavar , Donald E. Bair
发明人： Harold C. Kingrey , John R. Oakes , Daniel S. Figgins , Jeffrey A. Hall , Subhash M. Brahmavar , Donald E. Bair
IPC分类号： H02K1/27 , H02K1/28
CPC分类号： H02K1/28 , H02K1/27 , H02K1/274 , H02K1/276 , Y10T29/49009 , Y10T29/49012
摘要： A method for securing a permanent magnet within a rotor core is described. The rotor core includes a first end and a second end and at least one permanent magnet opening configured to receive the permanent magnet. The method includes coupling a first rotor end lamination to the first end of the rotor core. The first lamination includes at least one inner wall that defines an opening within the first lamination that corresponds to the permanent magnet opening in the rotor core. The first lamination includes a bridge portion positioned between the at least one inner wall and an outer edge of the first rotor end lamination. The method also includes positioning a permanent magnet at least partially within the permanent magnet opening and mechanically deforming the bridge portion of the first lamination to secure the permanent magnet within the permanent magnet opening.
摘要翻译：描述了一种用于将永磁体固定在转子芯内的方法。转子芯包括第一端和第二端以及被配置为容纳永磁体的至少一个永磁体开口。该方法包括将第一转子端层叠件联接到转子芯的第一端。第一层压件包括至少一个内壁，该内壁在第一层压件内限定对应于转子芯中的永磁体开口的开口。第一层压包括定位在第一转子端层压板的至少一个内壁和外边缘之间的桥接部分。该方法还包括至少部分地将永磁体定位在永磁体开口内并使第一层压体的桥接部分机械地变形以将永磁体固定在永磁体开口内。

6. 发明申请

US20100052445A1 METHODS AND APPARARTUS FOR REDUCING THE SIZE OF ELECTRIC MOTORS 有权
标题翻译：减少电动机尺寸的方法和装置
公开(公告)号：US20100052445A1
公开(公告)日：2010-03-04
申请号：US12330944
申请日：2008-12-09
申请人： Harold C. Kingrey , Daniel S. Figgins , Raghavendra Hirurkar
发明人： Harold C. Kingrey , Daniel S. Figgins , Raghavendra Hirurkar
IPC分类号： H02K5/04
CPC分类号： H02K5/15
摘要： An electric motor is described that includes a mid-shield, a chassis, and a motor control unit configured to be mounted to the chassis. The chassis includes a plurality of clinches formed proximate a first end of the chassis and configured to provide axial positioning of the mid-shield with respect to the chassis.
摘要翻译：描述了一种电动机，其包括中间屏蔽件，底盘以及被配置为安装到底架的电动机控制单元。底盘包括多个紧固件，其形成在底盘的第一端附近并且被配置为提供中间屏蔽件相对于底盘的轴向定位。

7. 发明授权

US08080912B2 Methods and apparatus for reducing the size of electric motors 有权
标题翻译：减小电动机尺寸的方法和装置
公开(公告)号：US08080912B2
公开(公告)日：2011-12-20
申请号：US12330944
申请日：2008-12-09
申请人： Harold C. Kingrey , Daniel S. Figgins , Raghavendra Hirurkar
发明人： Harold C. Kingrey , Daniel S. Figgins , Raghavendra Hirurkar
IPC分类号： H02K5/00
CPC分类号： H02K5/15
摘要： An electric motor is described that includes a mid-shield, a chassis, and a motor control unit configured to be mounted to the chassis. The chassis includes a plurality of clinches formed proximate a first end of the chassis and configured to provide axial positioning of the mid-shield with respect to the chassis.
摘要翻译：描述了一种电动机，其包括中间屏蔽件，底盘以及被配置为安装到底架的电动机控制单元。底盘包括多个紧固件，其形成在底盘的第一端附近并且被配置为提供中间屏蔽件相对于底盘的轴向定位。

8. 发明授权

US06223417B1 Method for forming motor with rotor and stator core paired interlocks 有权
标题翻译：用转子和定子芯成对互锁形成电动机的方法
公开(公告)号：US06223417B1
公开(公告)日：2001-05-01
申请号：US09220257
申请日：1998-12-23
申请人： Daniel M. Saban , James J. Holich , Harold C. Kingrey , Michael A. Cook , Peter J. Klug , Robert Sirois , Vijay P. Chahar
发明人： Daniel M. Saban , James J. Holich , Harold C. Kingrey , Michael A. Cook , Peter J. Klug , Robert Sirois , Vijay P. Chahar
IPC分类号： H02K1502
CPC分类号： H02K15/024 , H02K1/06 , H02K2201/06 , H02K2201/09 , Y10T29/49009 , Y10T29/49012 , Y10T29/49078
摘要： A method for making a core for one of a rotor and a stator for use in an electric motor, the core being formed from a plurality of laminations, includes forming a predetermined number of through-material slots in a first portion of a material stock, forming at least one angled interlocking projection in the material stock, the projection having a circumferential length and being formed so that at least a portion of the projection remains integral with the material stock, cutting the material stock to define a receiving opening corresponding to the interlocking projection, the receiving opening positioned relative to the projection at an angle &phgr; that is a whole number multiple of &bgr;, where &bgr; is an angle defined as a ratio of 360 degrees to the number of slots and cutting the material stock to form a first substantially circular lamination. Second and third laminations are formed in kind. The second lamination is rotated relative to the first lamination and positioned on the first lamination such that the projection from the first lamination engages the receiving opening in the second lamination. The third lamination is positioned on and rotated relative to the second lamination in kind to form the core.
摘要翻译：一种用于制造用于电动机的转子和定子中的一个的芯的方法，所述芯由多个叠片形成，包括在材料原料的第一部分中形成预定数量的贯穿材料槽，在所述材料坯料中形成至少一个成角度的互锁突起，所述突起具有圆周长度并且被形成为使得所述突起的至少一部分与所述材料坯料保持一体，切割所述材料坯料以限定对应于所述互锁的接收开口所述接收开口以β的整数倍的角度phi相对于所述突起定位，其中β是被定义为360度与所述槽数之比的角度，并且切割所述材料原料以形成第一基本上圆形层压。第二和第三叠片是实物形成的。第二层压体相对于第一层压体旋转并且定位在第一层压件上，使得来自第一层压件的突起在第二层压件中接合接收开口。第三层压体相对于第二层压体定位在其上并相对于第二层压体旋转以形成芯部。

9. 发明授权

US5894182A Motor with rotor and stator core paired interlocks 失效
标题翻译：电机带转子和定子芯配对互锁
公开(公告)号：US5894182A
公开(公告)日：1999-04-13
申请号：US914100
申请日：1997-08-19
申请人： Daniel M. Saban , James J. Holich , Harold C. Kingrey , Michael A. Cook , Peter J. Klug , Robert Sirois , Vijay P. Chahar
发明人： Daniel M. Saban , James J. Holich , Harold C. Kingrey , Michael A. Cook , Peter J. Klug , Robert Sirois , Vijay P. Chahar
IPC分类号： H02K1/18 , H02K1/06 , H02K1/26 , H02K15/02
CPC分类号： H02K1/06 , H02K15/024 , H02K2201/06 , H02K2201/09
摘要： A motor rotor or stator core is formed of a plurality of stacked generally circular laminations. The stack defines at least one inner lamination having laminations positioned adjacent to both sides of the lamination. Each lamination has a predetermined number of circumferentially equally spaced slots or bar elements extending radially at about an edge thereof. The inner laminations include at least one interlocking projection formed in one of the surfaces at a predetermined radial distance from the center of the lamination. The laminations further define at least one projection receiving region formed therein to engage the projection when the laminations arc in the stacked formation. The projection receiving region is spaced from the interlocking projection by an angle .phi. that is a whole number multiple of .beta., where .beta. is an angle defined as a ratio of 360 degrees to the number of slots. A method for making the stacked core is also disclosed.
摘要翻译：电机转子或定子芯由多个堆叠的大体圆形的叠片形成。该叠层限定了至少一个具有邻近叠片两侧定位的叠片的内叠片。每个层压件具有预定数量的沿周向等间隔开的槽或在其边缘处径向延伸的杆元件。内部叠片包括至少一个互锁突起，其形成在距离层压体的中心预定径向距离的一个表面中。叠片进一步限定了形成在其中的至少一个突起接收区域，以便当层压体叠合在堆叠的地层中时与突起接合。投影接收区域与互锁突起间隔一个角度phi，该角度是β的整数倍，其中β是360度与狭缝数之比定义的角度。还公开了制造堆叠芯的方法。

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