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1. 发明申请

US20110020609A1 PANEL AND METHOD OF MAKING THE SAME 审中-公开
标题翻译：面板及其制造方法
公开(公告)号：US20110020609A1
公开(公告)日：2011-01-27
申请号：US12840596
申请日：2010-07-21
申请人： Steven Lynch , Geoffrey Hardwick , Timothy Gouge , Robert Allen , Bei-Hong Liang , Michael Macdonald , Peter Moran , Michael Halton , Jonathan Pugsley , Michael Conlon
发明人： Steven Lynch , Geoffrey Hardwick , Timothy Gouge , Robert Allen , Bei-Hong Liang , Michael Macdonald , Peter Moran , Michael Halton , Jonathan Pugsley , Michael Conlon
IPC分类号： B32B3/30 , B27N3/08 , B28B11/08 , B32B9/06 , B32B7/02
CPC分类号： E04C2/16 , B27N5/00 , E04C2/328 , E06B3/7001 , Y10T428/24612 , Y10T428/24992
摘要： A panel and method of making a panel is disclosed. One described panel comprises a core comprising a flat region and a contoured region, wherein the contoured region comprises a convex feature, a first adjacent base and a second adjacent base, the apex of the convex feature has a first caliper, the first adjacent base has a second caliper smaller than the first caliper, and the second adjacent base has a third caliper smaller than the first caliper.
摘要翻译：公开了一种面板和制造面板的方法。一个描述的面板包括一个包括一个平坦区域和一个轮廓区域的芯子，其中该轮廓区域包括凸形特征，一个第一相邻基部和一个第二相邻基部，该凸形特征的顶点具有第一卡尺，第二卡尺小于第一卡钳，并且第二相邻基座具有小于第一卡钳的第三卡钳。

2. 发明申请

US20050046064A1 Foamed in-press sealer for consolidated cellulosic materials 审中-公开
标题翻译：用于固结的纤维素材料的发泡内压缩机
公开(公告)号：US20050046064A1
公开(公告)日：2005-03-03
申请号：US10869026
申请日：2004-06-17
申请人： Michael Halton , George Whelan , Catherine Joyce
发明人： Michael Halton , George Whelan , Catherine Joyce
IPC分类号： B27N3/00 , B27N5/00 , B29C44/06 , B29C67/00
CPC分类号： B27N5/00 , B27N3/005 , B29K2311/14
摘要： The present invention relates to a method of making a consolidated cellulosic article. A cellulosic mat is provided. A latex-free, foamed sealer comprising a thermosetting resin is applied to the mat. The foam covered mat is then positioned between upper and lower platens of a press. The foam covered cellulosic mat is compressed between the upper and lower platens using heat and pressure. The foam sealer is de-foaming during compression, forming a consolidated article having a sealer coat. The present invention also relates to a door having at least one door facing with the sealer coat.
摘要翻译：本发明涉及一种制备固结的纤维素制品的方法。提供纤维素垫。将包含热固性树脂的无胶乳的泡沫密封剂施加到垫子上。然后将泡沫覆盖的垫定位在压机的上压板和下压板之间。泡沫覆盖的纤维素垫通过使用热和压力在上压板和下压板之间被压缩。泡沫密封剂在压缩期间脱泡，形成具有密封剂涂层的固结制品。本发明还涉及一种具有面向密封层的至少一个门的门。

3. 发明授权

US06368528B1 Method of making molded composite articles 失效
标题翻译：复合制品的制造方法
公开(公告)号：US06368528B1
公开(公告)日：2002-04-09
申请号：US09425159
申请日：1999-10-21
申请人： George Whelan , David C. Ritter , Michael Halton
发明人： George Whelan , David C. Ritter , Michael Halton
IPC分类号： B27N304
CPC分类号： B27N7/005 , B27N3/04 , B29K2311/14
摘要： An improved method of making a molded composite article by combining a fibrous material with a binder to form a mixture, drying the mixture to a moisture content of about 6 wt. % to about 14 wt. % based on the weight of the fibrous material to form a mat, coating at least one surface of the mat with an aqueous solution comprising one or more additives selected from the group consisting of: a wetting agent, a mold release agent, a set retarder, and a binder. Thereafter, the mat is consolidated under heat and pressure to form the molded composite article. Articles formed by this improved method exhibit superior surface characteristics (i.e., smooth, hard surfaces), and do not require the need for any further treatment, such as use of tempering oils, application of post-consolidation sealers, or post-consolidation surface sanding procedures, prior to subsequent finishing operations, such as coating, gluing, painting, or other finishing to complete a desired article for commercial use.
摘要翻译：通过将纤维材料与粘合剂组合以形成混合物来制造模制复合制品的改进方法，将混合物干燥至约6重量％的水分含量。％至约14wt。基于纤维材料的重量以形成垫子，用包含一种或多种选自以下的添加剂的水溶液涂覆垫的至少一个表面：润湿剂，脱模剂，凝固缓凝剂，和粘合剂。此后，在热和压力下固化垫以形成模制的复合制品。通过该改进方法形成的制品表现出优异的表面特性（即，光滑的硬表面），并且不需要任何进一步的处理，例如使用回火油，使用后固化密封剂或后固化表面砂光程序，在随后的整理操作之前，例如涂布，胶合，涂漆或其它整理以完成用于商业用途的期望制品。

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