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1. 发明授权

US5113583A Integrally bladed rotor fabrication 失效
标题翻译：整体叶片转子制造
公开(公告)号：US5113583A
公开(公告)日：1992-05-19
申请号：US582278
申请日：1990-09-14
申请人： Steven D. Jenkel , Donald G. MacNitt, Jr. , Bryant H. Walker
发明人： Steven D. Jenkel , Donald G. MacNitt, Jr. , Bryant H. Walker
IPC分类号： B21K3/04 , B23P15/00 , C22F1/10 , F01D5/30
CPC分类号： C22F1/10 , B21K3/04 , B23P15/006 , F01D5/3061 , Y02T50/671 , Y10T29/49316 , Y10T29/49321 , Y10T29/49826
摘要： A method is taught for the isostatic forging of integrally bladed rotors, in which deformable hollow single crystal blades are protected from deformation during diffusion bonding to the disk by encapsulation in a ceramic protective shell. The ceramic shell serves to occupy the areas between the blades and the surrounding forging die set, so that during application of high temperatures and pressures, damage to the blades is prevented without the use of complex segmented die assemblies.
摘要翻译：教导了一种用于整体叶片式转子的等静压锻造的方法，其中可变形的中空单晶叶片通过在陶瓷保护壳中的封装而扩散粘接到盘中而不发生变形。陶瓷壳体用于占据叶片与周围的锻压模具之间的区域，使得在施加高温和高压的同时，不会使用复杂的分段模具组件来防止叶片损坏。

2. 发明授权

US4531396A Forging die package 失效
标题翻译：锻造模具包装
公开(公告)号：US4531396A
公开(公告)日：1985-07-30
申请号：US498240
申请日：1983-05-26
申请人： Donald G. MacNitt, Jr. , Raymond M. Walker , Bryant H. Walker
发明人： Donald G. MacNitt, Jr. , Raymond M. Walker , Bryant H. Walker
IPC分类号： B21J5/02 , B21J13/02 , B21K1/36 , B21K3/02 , B21D31/00
CPC分类号： B21K1/36 , B21J13/02 , Y10T29/49513
摘要： A die package for forming a central disc structure having a plurality of integrally formed appendages extending therefrom includes a cylindrical array of appendage forming, abutting die segments which are prevented from tilting or moving in a circumferential direction by means of pins extending into slots formed along the parting lines between abutting die segments in the upper surfaces of the segments. In one embodiment, the pins extend upwardly from between opposed, parallel, radially and axially extending walls of each slot and fit tightly between said walls. The upper ends of the pins are secured to a rigid annular ring overlying the slots. The slots extend radially inwardly of the pins to allow the die segments to be moved radially outwardly after forging to release the forging from the die package.
摘要翻译：用于形成具有从其延伸的多个一体形成的附属物的中心盘结构的模具封装包括附加成形的圆柱形阵列，邻接的模具段，其通过延伸到沿着圆形方向形成的槽中的销在圆周方向上被倾斜或移动在段的上表面中的邻接的模具段之间的分隔线。在一个实施例中，销从每个槽的相对的，平行的，径向和轴向延伸的壁向上延伸，并且紧密地配合在所述壁之间。销的上端固定到覆盖槽的刚性环形环上。槽在销的径向向内延伸，以允许模具段在锻造之后径向向外移动以从模具包装释放锻造。

3. 发明授权

US4312211A Forging method and apparatus 失效
标题翻译：锻造方法和装置
公开(公告)号：US4312211A
公开(公告)日：1982-01-26
申请号：US211479
申请日：1980-11-28
申请人： Donald G. MacNitt, Jr. , Bryant H. Walker
发明人： Donald G. MacNitt, Jr. , Bryant H. Walker
IPC分类号： B21J5/02 , B21J9/02 , B21J13/02 , B21K1/36 , B21K1/32
CPC分类号： B21J9/02 , B21J13/02 , B21J5/02 , B21K1/36 , B21K29/00
摘要： The present invention provides methods and apparatus improving the dimensional accuracy of forged components. Uniformity of like component details is sought and a specific object is to provide a die package for forming closely toleranced appendages integrally with a central disk structure from which the appendages extend. In one effective embodiment incorporating concepts of the present invention, the forging dies include a stationary die and a movable die comprising at least two separately movable elements which are mounted on a common axis with the stationary die. A plurality of arcuate die segments are adjacently placed in cylindrical array about the stationary and movable dies. The arcuate die segments form cavities of the inverse geometry of the appendages to be formed and in at least one embodiment are interlocked to prevent tilting of the segments in the die package. The movable die elements are sequenceable to form a billet of material into a workpiece having an intermediate configuration, and subsequently into a workpiece of final configuration. In at least one embodiment, pressure pads are disposed against one of the movable dies to prevent displacement of that die by the billet material as the intermediate configuration is formed.
摘要翻译：本发明提供了改进锻造部件的尺寸精度的方法和装置。寻求类似部件细节的均匀性，并且具体目的是提供一种用于与附件延伸的中心盘结构一体地形成紧密公差的附件的模具包装。在结合本发明的概念的一个有效实施例中，锻造模具包括固定模具和可移动模具，该模具包括至少两个分别可移动的元件，其与固定模具安装在公共轴线上。多个弧形模具段围绕固定和可移动模具相邻地放置在圆柱形阵列中。弓形模片段形成待形成的附属物的相反几何形状的空腔，并且在至少一个实施例中互锁以防止模具包装中的段的倾斜。可移动模具元件可以顺序地形成材料坯料到具有中间构造的工件中，随后形成最终构造的工件。在至少一个实施例中，将压力垫设置在可动模具中的一个上，以防止当形成中间构造时该模具被坯料材料移位。

4. 发明授权

US4252011A Die assembly for use in forging operation 失效
标题翻译：模具组装用于锻造操作
公开(公告)号：US4252011A
公开(公告)日：1981-02-24
申请号：US090211
申请日：1979-11-01
申请人： Donald G. MacNitt, Jr. , Bryant H. Walker
发明人： Donald G. MacNitt, Jr. , Bryant H. Walker
IPC分类号： B21J5/02 , B21J9/02 , B21J13/02 , B21K1/36 , B21K3/04 , B21K1/32
CPC分类号： B21J5/02 , B21J13/02 , B21J9/02 , B21K1/36 , B21K29/00 , Y10T29/49488
摘要： The present invention provides a technique for improving the dimensional accuracy of forged components. Uniformity of like component details is sought and a specific object is to provide a die package for forming closely toleranced appendages integrally with a central disk structure from which the appendages extend.In one effective embodiment incorporating concepts of the present invention, the forging dies include a stationary die 26 and a moveable die 28 which are mounted on a common axis and a plurality of arcuate die segments 30 which are adjacently placed in cylindrical array about the stationary and moveable dies. The arcuate die segments form cavities of the inverse geometry of the appendages to be formed and are interlocked to prevent tilting of the segments in the die package. A collar 40 extends from the stationary die to interlocking engagement with a channel 46 in the inwardly facing surface of each arcuate die segment.
摘要翻译：本发明提供了一种提高锻造部件的尺寸精度的技术。寻求类似部件细节的均匀性，并且具体目的是提供一种用于与附件延伸的中心盘结构一体地形成紧密公差的附件的模具包装。在结合本发明的概念的一个有效实施例中，锻造模具包括固定模具26和安装在公共轴线上的可移动模具28和多个弓形模具段30，这些弓形模具段30围绕固定件相邻地放置成圆柱形阵列，移动模具弓形模具段形成待形成的附件的相反几何形状的空腔，并且互锁以防止模具封装中的段的倾斜。套环40从固定模具延伸到与每个弧形模具段的面向内的表面中的通道46互锁接合。

5. 发明授权

US4265105A Forging apparatus 失效
标题翻译：锻造装置
公开(公告)号：US4265105A
公开(公告)日：1981-05-05
申请号：US90184
申请日：1979-11-01
申请人： Donald G. MacNitt, Jr. , Bryant H. Walker
发明人： Donald G. MacNitt, Jr. , Bryant H. Walker
IPC分类号： B21J5/02 , B21J9/02 , B21J13/02 , B21K1/36 , B21K3/04 , B21K1/32
CPC分类号： B21J5/02 , B21J13/02 , B21J9/02 , B21K1/36 , B21K29/00 , Y10T29/49336
摘要： The present invention provides methods and apparatus improving the dimensional accuracy of forged components. Uniformity of like component details is sought and a specific object is to provide a die package for forming closely toleranced appendages integrally with a central disk structure from which the appendages extend.In one effective embodiment incorporating concepts of the present invention, the forging dies include a stationary die and a movable die comprising at least two separately movable elements which are mounted on a common axis with the stationary die. A plurality of arcuate die segments are adjacently placed in cylindrical array about the stationary and movable dies. The arcuate die segments form cavities of the inverse geometry of the appendages to be formed and in at least one embodiment are interlocked to prevent tilting of the segments in the die package.The movable die elements are sequenceable to form a billet of material into a workpiece having an intermediate configuration, and subsequently into a workpiece of final configuration. In at least one embodiment, pressure pads are disposed against one of the movable dies to prevent displacement of that die by the billet material as the intermediate configuration is formed.
摘要翻译：本发明提供了改进锻造部件的尺寸精度的方法和装置。寻求类似部件细节的均匀性，并且具体目的是提供一种用于与附件延伸的中心盘结构一体地形成紧密公差的附件的模具包装。在结合本发明的概念的一个有效实施例中，锻造模具包括固定模具和可移动模具，该模具包括至少两个分别可移动的元件，其与固定模具安装在公共轴线上。多个弧形模具段围绕固定和可移动模具相邻地放置在圆柱形阵列中。弓形模片段形成待形成的附属物的相反几何形状的空腔，并且在至少一个实施例中互锁以防止模具包装中的段的倾斜。可移动模具元件可以顺序地形成材料坯料到具有中间构造的工件中，随后形成最终构造的工件。在至少一个实施例中，将压力垫设置在可动模具中的一个上，以防止当形成中间构造时该模具被坯料材料移位。

6. 发明授权

US4051585A Method of forming a turbine rotor 失效
标题翻译：形成涡轮转子的方法
公开(公告)号：US4051585A
公开(公告)日：1977-10-04
申请号：US708672
申请日：1976-07-26
申请人： Bryant H. Walker , William D. Carruthers , Donald G. MacNitt, Jr.
发明人： Bryant H. Walker , William D. Carruthers , Donald G. MacNitt, Jr.
IPC分类号： B23P15/00 , F01D5/30 , B23P15/04
CPC分类号： F01D5/3092 , B23P15/006 , F01D5/3069 , F01D5/3084 , Y10T29/49321 , Y10T29/49915 , Y10T29/49925
摘要： A rotor for a gas turbine engine has a wrought superalloy disk with ceramic blades. The rotor is formed by placing ceramic blades in a fixture with their ceramic blade roots extending inwardly and between the upper and lower rims of a disk or disk halves. The facing upper and lower circumferential rims are cut away to provide for the ceramic blade roots. Said disk or disk halves being of a wrought superalloy having a fine grain size microstructure which can be placed in a superplastic condition. A compliant layer material is placed between the ceramic blade roots and the rims of the disk, and the disk and compliant layer are then heated so as to place the disk in a superplastic condition and pressed into intimate contact with the ceramic blade root, and if disk halves are being used, they are bonded together at inner mating surfaces. The rotor is then heat treated to return the disk to its normal condition of high strength and hardness. The compliant layer can be a thin layer of material inserted between the blade root and disk, or it can be a material applied directly to the blade root or disk slot such as by plating, sputtering, or flame spraying.
摘要翻译：用于燃气涡轮发动机的转子具有带陶瓷刀片的锻造超合金盘。转子通过将陶瓷刀片放置在固定装置中而形成，其陶瓷刀片根部向内延伸并且在盘或盘半部的上下边缘之间延伸。切割面向的上周缘和下圆周边缘以提供陶瓷叶片根部。所述盘或盘半部是具有细晶粒度微结构的锻造超级合金，其可以放置在超塑性条件下。将柔性层材料放置在陶瓷叶片根部和盘的边缘之间，然后加热盘和柔顺层，以便将盘放置在超塑性状态并压制成与陶瓷刀片根部紧密接触，并且如果正在使用磁盘半部，它们在内部配合表面处结合在一起。然后对转子进行热处理以将盘返回到其高强度和硬度的正常状态。顺应层可以是插入在叶片根部和盘之间的薄材料层，或者它可以是直接施加到叶片根部或盘槽上的材料，例如通过电镀，溅射或火焰喷涂。

7. 发明授权

US4150557A Forging apparatus having means for radially moving blade die segments 失效
标题翻译：具有用于径向移动刀片模具段的装置的锻造装置
公开(公告)号：US4150557A
公开(公告)日：1979-04-24
申请号：US860517
申请日：1977-12-14
申请人： Bryant H. Walker , Ralph B. Bogard
发明人： Bryant H. Walker , Ralph B. Bogard
IPC分类号： B21J5/02 , B21J13/02 , B21K1/32 , B21K1/36
CPC分类号： B21K1/36 , B21J13/02 , B21J13/025 , B21J5/02 , Y10T29/49325
摘要： A forging apparatus has an upper die and lower die with the lower die being positioned on a die stack with the upper die being movable by a ram, said upper and lower dies having cylindrical portions extending towards each other where the rim of the formed disc is to be located. Blade dies are positioned around the radial opening presented between the two faces of the upper and lower die as they rest on a preformed blank, said cylindrical array of blade dies being held in position by two wires around their outer circumference and supported in the forging operation by a cylindrical back-up die; the cylindrical array of blade dies being slanted outwardly at its upper and lower edge from where they engage the cylindrical portions, forming an upper and lower annular cam surface. Ring members are positioned around both of said cylindrical sections for slidable movement thereon, said ring members being of wedge-shape cross-section so that as they are moved inwardly, when they contact said cam surfaces, they will cam said blade dies radially outward. Actuating pins extend from each of said ring members to a location above and below their respective upper and lower dies where they can be actuated by spider arms fixed to an actuating shaft which extends through their respective ram or die stack. Knockout pins are located in the upper and lower dies and are actuated by rods extending through each of the actuating shafts.
摘要翻译：锻造装置具有上模具和下模具，下模具定位在模具堆叠上，上模具可由冲头移动，所述上模具和下模具具有朝向彼此延伸的圆柱形部分，其中形成的圆盘的边缘为被安置在。叶片模具围绕放置在上模具和下模具的两个表面之间的径向开口定位，因为它们搁置在预成型坯件上，所述圆柱形刀片模具阵列通过围绕其外圆周的两根丝线保持在适当位置并被支撑在锻造操作中通过圆柱形支撑模具; 刀片模具的圆柱形阵列在其上下边缘处向外倾斜，从而与圆柱形部分接合，形成上下环形凸轮表面。环形构件围绕两个所述圆柱形部分定位以可滑动地移动，所述环形构件为楔形横截面，使得当它们向内移动时，当它们接触所述凸轮表面时，它们将径向向外凸轮。致动销从每个所述环形构件延伸到其相应的上模具和下模具的上方和下方的位置，在该位置上，可以通过固定到延伸穿过它们相应的压头或模具叠层的致动轴的蜘蛛臂来致动。敲击销位于上模具和下模具中，并且通过延伸穿过每个致动轴的杆来致动。

8. 发明授权

US4530229A Forging method and die package therefor 失效
标题翻译：锻造方法和模具包装
公开(公告)号：US4530229A
公开(公告)日：1985-07-23
申请号：US498233
申请日：1983-05-26
申请人： Bryant H. Walker
发明人： Bryant H. Walker
IPC分类号： B21J5/02 , B21J13/02 , B21K1/36 , B21D22/00
CPC分类号： B21J13/02 , B21J5/02 , B21K1/36 , Y10T29/49336
摘要： A die package for forging a central disc structure having a plurality of integrally formed appendages extending radially outwardly therefrom includes a circumferential array of abutting die segments defining a central cavity within the array and appendage forming cavities between the segments. Each die segment has a locating hole in its upper surface, and an annular support member overlies the holes and has a plurality of locating holes therein, one hole corresponding to each hole in said die segments. A non-metallic rod, such as a glass rod, is disposed tightly within and extends between each pair of aligned holes, thereby locating the die segments accurately relative to each other and to a central axis of the die package. The rods are shearable at elevated temperatures to enable radial movement of the die segments after forging for releasing the forged component from the die package.
摘要翻译：用于锻造具有从其径向向外延伸的多个整体形成的附件的中心圆盘结构的模具组件包括限定阵列内的中心空腔的邻接模具段的周向阵列，并且在所述段之间形成腔体。每个模具段在其上表面中具有定位孔，并且环形支撑构件覆盖在孔上并且在其中具有多个定位孔，一个孔对应于所述模具段中的每个孔。诸如玻璃棒的非金属杆紧密地设置在每对对准的孔内并在每对对准的孔之间延伸，从而相对于彼此和管芯封装的中心轴线精确地定位模具段。杆在升高的温度下是可剪切的，以便锻造后的模具段的径向移动，以将锻造的部件从模具包装释放。

9. 发明授权

US4529452A Process for fabricating multi-alloy components 失效
标题翻译：制造多合金部件的工艺
公开(公告)号：US4529452A
公开(公告)日：1985-07-16
申请号：US635782
申请日：1984-07-30
申请人： Bryant H. Walker
发明人： Bryant H. Walker
IPC分类号： B23K20/00 , B22F5/04 , B22F7/06 , B23K20/02 , B23K20/22 , B23K20/227 , B23P15/00 , C22F1/00 , C22F1/10 , F01D5/28 , F01D5/34 , B23P15/04
CPC分类号： B21J1/00 , B21K1/36 , B21K1/761 , B22F5/04 , B22F7/062 , B23K20/02 , B23K20/227 , B23P15/006 , F01D5/28 , F01D5/34 , B23K2201/001 , Y02T50/671 , Y10S29/031 , Y10S420/902 , Y10T29/49321
摘要： A component, such as a turbine disk, made from a metal or metal alloy which has been processed to display superplastic properties at elevated temperatures, is diffusion bonded to a component or components, such as turbine blades, made from another metal or metal alloy, by disposing the components in a press with the surfaces to be bonded in mating contact. Moisture and oxygen are removed from between the surfaces. Heat and pressure are then applied, such as by forging at an elevated temperature or by hot isostatic pressing, to cause superplastic deformation of at least one of the components at the bonding surfaces. The heat and pressure are held sufficiently long to diffusion bond the surfaces. The new integral assembly is then heat treated to obtain desired properties. Consistently good diffusion bonds are achieved by this method.
摘要翻译：由金属或金属合金制成的组件，例如涡轮盘，其被加工成在升高的温度下显示超塑性，其扩散结合到由另一种金属或金属合金制成的部件，例如涡轮叶片上，通过将配合在配合接触的待粘合表面的压力机中。从表面之间移除水分和氧气。然后施加热和压力，例如通过在升高的温度下锻造或通过热等静压，在接合表面引起至少一个部件的超塑性变形。热和压力保持足够长以扩散粘合表面。然后将新的整体组件进行热处理以获得所需的性能。通过这种方法可以实现良好的扩散键。

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