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1. 发明授权

US08562897B2 Method of and apparatus for making a three-dimensional object 有权
标题翻译：制造三维物体的方法和装置
公开(公告)号：US08562897B2
公开(公告)日：2013-10-22
申请号：US13274847
申请日：2011-10-17
申请人： Satoshi Abe , Isao Fuwa , Norio Yoshida , Yoshikazu Higashi , Hirohiko Togeyama , Masataka Takenami , Takashi Shimizu , Shushi Uenaga
发明人： Satoshi Abe , Isao Fuwa , Norio Yoshida , Yoshikazu Higashi , Hirohiko Togeyama , Masataka Takenami , Takashi Shimizu , Shushi Uenaga
IPC分类号： B29C35/08
CPC分类号： B22F3/1055 , B22F2003/1057 , B22F2003/1059 , B29C64/153 , B33Y10/00 , B33Y30/00 , Y02P10/295
摘要： An apparatus for making a three-dimensional object includes a table, a powdery layer-former that forms a powdery layer on the table, and an optical beam-irradiator that irradiates an optical beam on a predetermined region of the powdery layer to sinter the predetermined region of the powdery layer. A chamber for accommodating the table and the powdery layer-former and a lid for opening and closing an opening defined in the chamber at a location immediately above an optical beam-irradiating range are provided. The three-dimensional object is taken out from the chamber through the opening upon completion of the sintering, and the optical beam-irradiator is disposed at a position deviated from immediately above the optical beam-irradiating range to obliquely irradiate the optical beam on the powdery layer.
摘要翻译：一种用于制造三维物体的装置包括：桌子，在桌子上形成粉末层的粉末层形成剂;以及光束照射器，其将光束照射在粉末层的预定区域上以烧结预定的粉末层的区域。提供了一种用于容纳桌子和粉末成层剂的室，以及用于在紧邻光束照射范围的位置处开启和关闭限定在室中的开口的盖。在完成烧结之后，三维物体通过开口从室中取出，并且光束照射器设置在偏离光束照射范围之上的位置，以将光束倾斜地照射在粉末状层。

2. 发明授权

US07754135B2 Three dimensional structure producing method and producing device 有权
标题翻译：三维结构制造方法及制造装置
公开(公告)号：US07754135B2
公开(公告)日：2010-07-13
申请号：US10546455
申请日：2004-02-25
申请人： Satoshi Abe , Isao Fuwa , Yoshikazu Higashi , Hirohiko Togeyama , Norio Yoshida , Masataka Takenami , Takashi Shimizu , Shushi Uenaga
发明人： Satoshi Abe , Isao Fuwa , Yoshikazu Higashi , Hirohiko Togeyama , Norio Yoshida , Masataka Takenami , Takashi Shimizu , Shushi Uenaga
IPC分类号： B29C35/08 , B29C37/02 , B29C41/02 , B29C41/52
CPC分类号： B22F3/1055 , B22F2003/1056 , B29C64/153 , Y02P10/295
摘要： A three-dimensional object is made by repeating a process. An optical beam is irradiated on a predetermined portion of a powdery layer to form a sintered layer. A new powdery layer is formed on a surface of the sintered layer. An optical beam is irradiated on a predetermined portion of the new powdery layer to form a new sintered layer united with the underlying sintered layer. Because a portion of the sintered layer that is higher than a predetermined level is removed as occasion demands, the abnormally sintered portion on the sintered layer can be removed, making it possible to prevent stoppage of the shaping process, which may be caused by the abnormally sintered portion.
摘要翻译：通过重复一个过程来制作三维物体。将光束照射在粉末层的预定部分上以形成烧结层。在烧结层的表面上形成新的粉末层。将光束照射在新的粉末层的预定部分上以形成与下面的烧结层结合的新的烧结层。因为根据需要去除烧结层的高于预定水平的部分，所以可以去除烧结层上的异常烧结部分，从而可以防止由异常引起的成形过程的停止烧结部。

3. 发明授权

US08062020B2 Three dimensional structure producing device and producing method 有权
标题翻译：三维结构生产装置及其制造方法
公开(公告)号：US08062020B2
公开(公告)日：2011-11-22
申请号：US10546454
申请日：2004-02-25
申请人： Satoshi Abe , Isao Fuwa , Norio Yoshida , Yoshikazu Higashi , Hirohiko Togeyama , Masataka Takenami , Takashi Shimizu , Shushi Uenaga
发明人： Satoshi Abe , Isao Fuwa , Norio Yoshida , Yoshikazu Higashi , Hirohiko Togeyama , Masataka Takenami , Takashi Shimizu , Shushi Uenaga
IPC分类号： B28B17/00 , B29C35/08 , B29C67/04 , B28B1/16
CPC分类号： B22F3/1055 , B22F2003/1057 , B22F2003/1059 , B29C64/153 , B33Y10/00 , B33Y30/00 , Y02P10/295
摘要： An apparatus for making a three-dimensional object includes a powdery layer-forming unit for forming a powdery layer on a table and an optical beam-irradiating unit for irradiating an optical beam on a predetermined region of the powdery layer to sinter the predetermined region. The optical beam-irradiating unit is disposed at a position spaced from immediately above an optical beam-irradiating range to obliquely irradiate the optical beam on the powdery layer. Because fumes generated by irradiating and heating the powdery layer with the optical beam rise towards a position immediately above them, the optical beam is irradiated from the position spaced from immediately above the optical beam-irradiating range, thereby reducing a cloud of the optical beam-irradiating unit that may be caused by the fumes.
摘要翻译：用于制造三维物体的设备包括：用于在桌子上形成粉末层的粉末层形成单元和用于在粉末层的预定区域上照射光束的光束照射单元以烧结预定区域。光束照射单元设置在与光束照射范围正上方隔开的位置上，以将光束倾斜地照射在粉末层上。由于通过用光束照射和加热粉末层而产生的烟雾朝向其上方的位置上升，所以从与光束照射范围的正上方隔开的位置照射光束，从而减少光束 - 可能由烟雾引起的照射单元。

4. 发明授权

US07258720B2 Metal powder composition for use in selective laser sintering 有权
标题翻译：用于选择性激光烧结的金属粉末组合物
公开(公告)号：US07258720B2
公开(公告)日：2007-08-21
申请号：US10780576
申请日：2004-02-19
申请人： Isao Fuwa , Norio Yoshida , Shushi Uenaga , Toshiharu Iwanaga , Yoshikazu Higashi , Hirohiko Togeyama , Satoshi Abe , Masataka Takenami , Takashi Shimizu
发明人： Isao Fuwa , Norio Yoshida , Shushi Uenaga , Toshiharu Iwanaga , Yoshikazu Higashi , Hirohiko Togeyama , Satoshi Abe , Masataka Takenami , Takashi Shimizu
IPC分类号： B22F1/00
CPC分类号： B22F1/0003 , B22F2998/00 , B22F2999/00 , B33Y30/00 , B33Y50/00 , B33Y70/00 , Y02P10/295 , B22F3/1055 , B22F1/0007 , B22F1/0048
摘要： A three-dimensional object of a desired shape is made by irradiating an optical beam on a metal powder layer to form a sintered layer and by laminating such sintered layer one above another. A metal powder composition for use in making such a three-dimensional object includes an iron-based powder material, a nickel and/or nickel alloy powder material, a copper and/or copper alloy powder material, and a graphite powder material. The graphite powder material acts to enhance the wettability during melting and to reduce microcracks during solidification.
摘要翻译：通过在金属粉末层上照射光束来形成所需形状的三维物体，以形成烧结层，并且通过将这样的烧结层层叠在另一个之上。用于制造这种三维物体的金属粉末组合物包括铁基粉末材料，镍和/或镍合金粉末材料，铜和/或铜合金粉末材料和石墨粉末材料。石墨粉末材料用于提高熔化过程中的润湿性，并减少凝固过程中的微裂纹。

5. 发明申请

US20060192322A1 Three dimensional structure producing device and producing method 有权
标题翻译：三维结构生产装置及其制造方法
公开(公告)号：US20060192322A1
公开(公告)日：2006-08-31
申请号：US10546454
申请日：2004-02-25
申请人： Satoshi Abe , Isao Fuwa , Norio Yoshida , Yoshikazu Higashi , Hirohiko Togeyama , Masataka Takenami , Takashi Shimizu , Shushi Uenaga
发明人： Satoshi Abe , Isao Fuwa , Norio Yoshida , Yoshikazu Higashi , Hirohiko Togeyama , Masataka Takenami , Takashi Shimizu , Shushi Uenaga
IPC分类号： B29C35/08 , B29C41/02
CPC分类号： B22F3/1055 , B22F2003/1057 , B22F2003/1059 , B29C64/153 , B33Y10/00 , B33Y30/00 , Y02P10/295
摘要： An apparatus for making a three-dimensional object includes a powdery layer-forming unit for forming a powdery layer on a table and an optical beam-irradiating unit for irradiating an optical beam on a predetermined region of the powdery layer to sinter the predetermined region. The optical beam-irradiating unit is disposed at a position spaced from immediately above an optical beam-irradiating range to obliquely irradiate the optical beam on the powdery layer. Because fumes generated by irradiating and heating the powdery layer with the optical beam rise towards a position immediately above them, the optical beam is irradiated from the position spaced from immediately above the optical beam-irradiating range, thereby reducing a cloud of the optical beam-irradiating unit that may be caused by the fumes.
摘要翻译：用于制造三维物体的设备包括：用于在桌子上形成粉末层的粉末层形成单元和用于在粉末层的预定区域上照射光束的光束照射单元以烧结预定区域。光束照射单元设置在与光束照射范围正上方隔开的位置上，以将光束倾斜地照射在粉末层上。由于通过用光束照射和加热粉末层而产生的烟雾朝向其上方的位置上升，所以从与光束照射范围的正上方隔开的位置照射光束，从而减少光束 - 可能由烟雾引起的照射单元。

6. 发明申请

US20060208396A1 Three dimensional structure producing method and producing device 有权
标题翻译：三维结构制造方法及制造装置
公开(公告)号：US20060208396A1
公开(公告)日：2006-09-21
申请号：US10546455
申请日：2004-02-25
申请人： Satoshi Abe , Isao Fuwa , Yoshikazu Higashi , Hirohiko Togeyama , Norio Yoshida , Masataka Takenami , Takashi Shimizu , Shushi Uenaga
发明人： Satoshi Abe , Isao Fuwa , Yoshikazu Higashi , Hirohiko Togeyama , Norio Yoshida , Masataka Takenami , Takashi Shimizu , Shushi Uenaga
IPC分类号： B29C35/08
CPC分类号： B22F3/1055 , B22F2003/1056 , B29C64/153 , Y02P10/295
摘要： A three-dimensional object is made by repeating a process. An optical beam is irradiated on a predetermined portion of a powdery layer to form a sintered layer. A new powdery layer is formed on a surface of the sintered layer. An optical beam is irradiated on a predetermined portion of the new powdery layer to form a new sintered layer united with the underlying sintered layer. Because a portion of the sintered layer that is higher than a predetermined level is removed as occasion demands, the abnormally sintered portion on the sintered layer can be removed, making it possible to prevent stoppage of the shaping process, which may be caused by the abnormally sintered portion.
摘要翻译：通过重复一个过程来制作三维物体。将光束照射在粉末层的预定部分上以形成烧结层。在烧结层的表面上形成新的粉末层。将光束照射在新的粉末层的预定部分上以形成与下面的烧结层结合的新的烧结层。因为根据需要去除烧结层的高于预定水平的部分，所以可以去除烧结层上的异常烧结部分，从而可以防止由异常引起的成形过程的停止烧结部。

7. 发明授权

US07172724B2 Method of making sintered object 有权
标题翻译：制造烧结体的方法
公开(公告)号：US07172724B2
公开(公告)日：2007-02-06
申请号：US10304963
申请日：2002-11-27
申请人： Satoshi Abe , Yoshikazu Higashi , Hirohiko Togeyama , Norio Yoshida , Isao Fuwa , Shushi Uenaga , Seizo Machida , Masataka Takenami
发明人： Satoshi Abe , Yoshikazu Higashi , Hirohiko Togeyama , Norio Yoshida , Isao Fuwa , Shushi Uenaga , Seizo Machida , Masataka Takenami
IPC分类号： B22F3/10
CPC分类号： B22F3/1055 , B29C64/153 , B29K2995/0073 , B33Y10/00 , Y02P10/295
摘要： In order for a surface of a three-dimensional sintered object to be smoothly finished by removing unwanted portions and an excessively sintered growth formed during sintering to form sintered layers, the three-dimensional sintered object is formed by repeating successive processes of dispensing a powdery material and directing an optical sintering beam to the powdery material to form the sintered layer, until a required number of integral laminated bodies are formed. During the formation of the integral laminated bodies, trimming is applied to a first zone different from a second zone in which each laminated body is formed, to remove unwanted portions of the respective laminated body.
摘要翻译：为了使三维烧结体的表面通过去除不需要的部分而平滑地完成，并且在烧结期间形成的过度烧结生长以形成烧结层，则通过重复分配粉末材料的连续工艺来形成三维烧结体并将光烧结梁引导到粉末材料上以形成烧结层，直到形成所需数量的整体层压体。在整体层叠体的形成期间，对与形成有各层叠体的第二区域不同的第一区域进行修整，以除去各层叠体的不希望的部分。

8. 发明授权

US06657155B2 Method of and apparatus for making a three-dimensional object 有权
公开(公告)号：US06657155B2
公开(公告)日：2003-12-02
申请号：US09964626
申请日：2001-09-28
申请人： Satoshi Abe , Norio Yoshida , Yoshikazu Higashi , Hirohiko Togeyama , Isao Fuwa , Shushi Uenaga , Seizo Machida
发明人： Satoshi Abe , Norio Yoshida , Yoshikazu Higashi , Hirohiko Togeyama , Isao Fuwa , Shushi Uenaga , Seizo Machida
IPC分类号： B23K2636
CPC分类号： B22F3/1055 , B22F2003/1056 , B22F2003/247 , B22F2998/00 , B29C64/153 , B29K2995/0073 , Y02P10/295 , B22F2203/03
摘要： To make a three-dimensional object, an optical beam is first irradiated on a predetermined portion of a powder layer to form a sintered layer, which is then covered with a new powder layer. The optical beam is again irradiated on a predetermined portion of the new powder layer to form another sintered layer that has been united with the underlying sintered layer. These processes are repeatedly carried out to form a plurality of sintered layers united together, which have a size greater than that of a target shape of the three-dimensional object. A surface region of a shaped object formed by then is removed during the formation of the plurality of sintered layers.

9. 发明申请

US20100233012A1 MANUFACTURING EQUIPMENT AND MANUFACTURING METHOD FOR METAL POWDER SINTERED COMPONENT 审中-公开
标题翻译：金属粉末烧结组件的制造设备和制造方法
公开(公告)号：US20100233012A1
公开(公告)日：2010-09-16
申请号：US12739299
申请日：2008-10-23
申请人： Yoshikazu Higashi , Isao Fuwa , Satoshi Abe , Hirohiko Togeyama , Norio Yoshida , Takashi Shimizu
发明人： Yoshikazu Higashi , Isao Fuwa , Satoshi Abe , Hirohiko Togeyama , Norio Yoshida , Takashi Shimizu
IPC分类号： B22F7/04
摘要： Manufacturing equipment for a metal powder sintered component includes: a powder layer forming portion that supplies metal powder to form a powder layer; a light beam irradiator that irradiates a give point on the powder layer with light beams to sinter the powder layer and thus form a sintered layer; and a cutter that cuts a shaped object in which sintered layers are integrally stacked. The light beam irradiator has a scan head X shaft that moves a scan head in X direction parallel to a surface irradiated with light beams and a scan head Y shaft that moves the scan head in Y direction, so that the scan head moves in a direction parallel to the irradiated surface to perform irradiation with light beams. Since the scan head moves parallel to the irradiated surface, the irradiated area can be increased. Since the irradiation height can be small, the accuracy of light beam scanning can be enhanced.
摘要翻译：金属粉末烧结体的制造装置包括：粉末层形成部，其供给金属粉末而形成粉末层; 光束照射器，用光束照射粉末层上的赋予点，烧结粉末层，从而形成烧结层; 以及切割成形物体的切割器，烧结层整体堆叠在其中。光束照射器具有扫描头X轴，扫描头X平行于照射光束的X方向移动扫描头，扫描头Y轴沿Y方向移动扫描头，扫描头沿方向平行于被照射的表面进行光束照射。由于扫描头平行于照射的表面移动，所以可以增加照射区域。由于照射高度可以小，可以提高光束扫描的精度。

10. 发明申请

US20050029711A1 Method of making three-dimensional object 有权
标题翻译：制作三维物体的方法
公开(公告)号：US20050029711A1
公开(公告)日：2005-02-10
申请号：US10671688
申请日：2003-09-29
申请人： Satoshi Abe , Isao Fuwa , Hirohiko Togeyama , Norio Yoshida , Masataka Takenami , Shuushi Uenaga
发明人： Satoshi Abe , Isao Fuwa , Hirohiko Togeyama , Norio Yoshida , Masataka Takenami , Shuushi Uenaga
IPC分类号： B22F3/10 , B29C67/00 , B29C35/08
CPC分类号： B29C64/153 , B33Y10/00 , B33Y30/00 , B33Y50/02
摘要： The invention relates to a method of making a three-dimensional object, comprising the steps of: (a) forming a powder material layer (10) of inorganic material; (b) irradiating an optical beam (L) on a predetermined portion of the powder material layer (10) to form a first sintered layer (11) and integrate the first sintered layer (11) with a second sintered layer (11) just below the first sintered layer (11); (c) repeating the steps (a) and (b) to form a sintered block (B) united with a plurality of the first and second sintered layers (11), the sides of the sintered block (B) including a concave portion (g); (d) removing an excess portion (17) from a surface of the sintered block (B); and (e) repeating the steps (c) and (d) with respect to the sintered block (B) from which the excess portion (17) is removed, in order to make a target shape of a three-dimensional object united with a plurality of the sintered blocks (B).
摘要翻译：本发明涉及一种制造三维物体的方法，包括以下步骤：（a）形成无机材料的粉末材料层（10）; （b）在粉末材料层（10）的预定部分上照射光束（L）以形成第一烧结层（11），并将第一烧结层（11）与正下方的第二烧结层（11）整合在一起第一烧结层（11）; （c）重复步骤（a）和（b）以形成与多个第一和第二烧结层（11）结合的烧结块（B），烧结块（B）的侧面包括凹部 G）; （d）从烧结块（B）的表面去除多余部分（17）; 和（e）相对于从其除去多余部分（17）的烧结块（B）重复步骤（c）和（d），以使三维物体的目标形状与多个烧结块（B）。

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