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    • 3. 发明授权
    • Method of fabricating ink jet printheads
    • 制造喷墨打印头的方法
    • US5368683A
    • 1994-11-29
    • US144362
    • 1993-11-02
    • Robert P. AltavelaRam S. NarangDavid J. CollinsJulie A. Sims
    • Robert P. AltavelaRam S. NarangDavid J. CollinsJulie A. Sims
    • B41J2/05B41J2/16H01L21/306B29C37/00B44C1/22
    • B41J2/1603B41J2/1623B41J2/1626B41J2/1632
    • A plurality of ink jet printheads are produced from two aligned and bonded substrates by an improved fabrication method. The confronting surface of one of the substrates contains a plurality of linear arrays of heating elements and driver circuitry, and the confronting surface of the other substrate contains a plurality of sets of shallow channel recesses, reservoir recesses, and alignment openings. Prior to mating of the substrates, the substrate surface having the channel recesses is coated with a layer of thermosetting adhesive, and a thick film layer is deposited on the substrate surface having the heating elements and driver circuitry and patterned to provide a plurality of vias therein at predetermined locations. The vias expose the heating elements, provide ink bypass trenches, and provide a number of groupings of small pits. In one embodiment, the alignment openings are used to visually align and mate the substrates, so that each alignment opening is aligned with a respective one of the groups of small pits in the thick film layer. To prevent misalignment between the substrates before the adhesive layer is cured, a UV curable adhesive is inserted into the alignment openings and into each group of small pits in the thick film layer aligned therewith and cured, thus fastening the substrates together. The fastened substrates are placed in a curing oven without lost of alignment therebetween and the thermosetting adhesive is cured. The bonded substrates are then diced into a plurality of individual printheads.
    • 通过改进的制造方法由两个对准和粘合的基底制造多个喷墨打印头。 一个基板的相对表面包含多个加热元件和驱动电路的线性阵列,另一个基板的相对表面包含多组浅沟道凹槽,储存器凹槽和对准开口。 在配置基板之前,具有通道凹槽的基板表面涂覆有热固性粘合剂层,并且在具有加热元件和驱动器电路的基板表面上沉积厚膜层并且被图案化以在其中提供多个通孔 在预定位置。 通孔暴露加热元件,提供油墨旁路沟槽,并提供多个小坑组。 在一个实施例中,对准开口用于目视地对准和配合基板,使得每个对准开口与厚膜层中的小凹坑组中的相应一个对准。 为了防止粘合剂层固化之前的基板之间的未对准,将UV可固化粘合剂插入到对准开口中并且与对准的厚膜层中的每组小凹坑中进行固化,从而将基板紧固在一起。 将固定的基材放置在固化炉中,而不会在其间失去对准,并且固化热固性粘合剂。 然后将粘合的基材切成多个单独的打印头。
    • 4. 发明授权
    • Modular partial bars and full width array printheads fabricated from
modular partial bars
    • 由模块化部分棒制成的模块化部分棒和全宽阵列打印头
    • US5057854A
    • 1991-10-15
    • US543550
    • 1990-06-26
    • Stephen F. PondDonald J. DrakeRobert P. AltavelaGary A. KneezelIvan Rezanka
    • Stephen F. PondDonald J. DrakeRobert P. AltavelaGary A. KneezelIvan Rezanka
    • B41J2/175B41J2/045B41J2/05B41J2/055B41J2/155
    • B41J2/155B41J2202/20
    • Modular partial bars include a substrate bar having a length and a plurality of printhead subunits attached to only one side of the substrate bar, each printhead subunit being spaced from an adjacent printhead subunit. These modular partial bars are used as building blocks to form full width staggered array printheads. When the printhead subunits are arranged on each substrate bar so that two substrate bars are capable of forming a full width staggered array printhead, each modular partial bar is referred to as a modular half bar. One modular half bar can be stacked on another modular half bar any number of ways. For example, two half bars can be stacked with their printhead subunit containing sides facing the same direction, away from one another or towards one another. When two half bars are stacked with their printhead subunit containing sides facing in the same direction, an ink manifold for supplying ink to the printhead subunits of the lower half bar can be provided in the substrate of the upper half bar. When half bars are arranged with their printhead subunit containing sides facing each other, a common ink supply manifold can be used to supply ink to all of the printhead subunits in the full width staggered array, thus eliminating the need for two separate ink supply manifolds. By modifying the construction of the channel plates typically used to form the printhead subunits, the need for a separate ink supply manifold can be entirely eliminated.
    • 模块化部分棒包括具有长度的衬底条和仅附接到衬底条的一侧的多个打印头子单元,每个打印头子单元与相邻的打印头子单元间隔开。 这些模块化部分棒用作构建块以形成全宽度交错阵列打印头。 当打印头子单元布置在每个基板上时,使得两个基板条能够形成全宽度交错阵列打印头,每个模块化部分条被称为模块化半条。 一个模块化的半棒可以堆叠在另一个模块化的半棒上任意数量的方式。 例如,两个半棒可以堆叠,其打印头子单元包含侧面朝向相同的方向,彼此远离或彼此朝向彼此。 当两个半棒堆叠而其打印头子单元包含侧面朝向相同方向时,可以在上半杆的基板中提供用于向下半杆的打印头子单元供墨的墨水歧管。 当半棒布置成其打印头子单元包含侧面彼此相对时,可以使用公共的墨水供应歧管来将墨水供应到全宽度交错阵列中的所有打印头子单元,从而消除了对两个单独的墨水供应歧管的需要。 通过改变通常用于形成打印头子单元的通道板的结构,可以完全消除对单独的供墨歧管的需要。