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    • 5. 发明授权
    • Modular heat exchanger having a brazed core and method for forming
    • 具有钎焊芯的模块式热交换器和形成方法
    • US07234511B1
    • 2007-06-26
    • US08489795
    • 1995-06-13
    • Philip George Lesage
    • Philip George Lesage
    • F28F9/04
    • F28F9/165B21D53/085B23K1/0012B23K2101/14F28D1/05366F28D1/05383F28D2001/0266F28D2021/0094F28F9/0229F28F9/14F28F9/18F28F9/262F28F2225/08F28F2230/00F28F2255/02F28F2265/26F28F2275/04Y10T29/4935Y10T29/49359Y10T29/49373Y10T29/49375Y10T29/49377Y10T29/49389Y10T29/49393
    • An improved modular heat exchanger suitable for automotive applications, and particularly radiators for heavy duty equipment, and methods for forming the modular heat exchanger. The modular heat exchanger construction incorporates a brazed core assembly composed of flat-type cooling tubes and sinusoidal centers. The ability to use a brazed core assembly within a modular heat exchanger construction promotes enhanced heat transfer efficiencies associated with the use of flat tubes and sinusoidal centers, as compared to mechanically-joined round tubes and fins. The required positional tolerances of the tubes for mating with the remainder of the heat exchanger are maintained within the brazed core assembly by eliminating core shrinkage attributable to the use of clad aluminum alloy components to construct the core assembly. In two embodiments, core shrinkage is physical suppressed through the use of an expandable brazing fixture or the inclusion of sub-headers in the brazed core assembly. In a third embodiment, a clad slurry containing a braze alloy is deposited prior to brazing on a core assembly composed of unclad tubes and centers.
    • 适用于汽车应用的改进的模块化热交换器,特别是用于重型设备的散热器,以及用于形成模块化热交换器的方法。 模块化热交换器结构包括由扁平型冷却管和正弦中心组成的钎焊芯组件。 与机械连接的圆管和翅片相比,在模块化热交换器结构中使用钎焊芯组件的能力促进了与使用扁平管和正弦中心相关联的增强的传热效率。 用于与热交换器的其余部分配合的管的所需位置公差通过消除归因于使用复合铝合金部件来构造芯组件的芯收缩而保持在钎焊芯组件内。 在两个实施例中,通过使用可膨胀钎焊固定装置或将子集管包含在钎焊的芯组件中来,物理上抑制了芯收缩。 在第三实施例中,在钎焊之前,将包含钎焊合金的复合浆料沉积在由未包覆管和中心构成的芯组件上。