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    • 1. 发明授权
    • Method and composition for coating mat and articles produced therewith
    • 用于涂覆垫和用其制造的制品的方法和组合物
    • US07645490B2
    • 2010-01-12
    • US10891485
    • 2004-07-15
    • Philip BushRobert H. BlanpiedFreddie Lee MurphyJimmy Rogers DuBoseJoseph M. Konieczka
    • Philip BushRobert H. BlanpiedFreddie Lee MurphyJimmy Rogers DuBoseJoseph M. Konieczka
    • B05D1/28B05D7/00
    • B28B19/0092B05C1/12B05C11/04B28B23/0006B32B17/10018B32B27/36D06N3/0022D06N3/0086D06N2209/1692Y10T442/2139
    • A coated glass mat comprises a glass mat substrate having non-woven glass fibers and a coating which essentially uniformly penetrates the glass mat substrate to desired fractional thickness of the coated glass mat. The coating imparts a tensile strength to the coated glass mat which on average is at least 1.33 times greater than the tensile strength of the glass mat substrate without the coating. In example embodiments, penetration of the coating into the glass mat substrate preferably extends to a depth of from twenty five percent of a thickness of the coated glass mat to seventy five percent of the thickness of the coated glass mat. Moreover, a non-coated thickness of the coated glass mat is sufficiently thick for bonding purposes with, e.g., a gypsum slurry or other core materials such as thermoplastic or thermosetting plastics. The coating has a porosity in a range of from 1.3 CFM to 5.0 CFM, e.g., the coating comprises a coating blend which provides the coated glass mat with a porosity sufficient to allow water vapor to escape from a gypsum slurry when heated. The coating is preferably a coating blend comprised of water, latex binder, inorganic pigment, and inorganic binder.
    • 涂覆的玻璃垫包括具有无纺玻璃纤维的玻璃垫基材和基本上均匀地穿透玻璃垫基材的涂层,以使涂覆的玻璃垫的所需分数厚度。 涂层赋予涂覆的玻璃毡的拉伸强度,其平均比玻璃垫基材的拉伸强度平均高1.33倍,而不需要涂层。 在示例性实施例中,将涂层穿透到玻璃垫衬底中优选地延伸到涂覆的玻璃垫的厚度的二十五%的深度至涂覆的玻璃垫的厚度的百分之七十五。 此外,涂覆的玻璃毡的未涂覆厚度足够厚以用于例如石膏浆料或其它芯材料如热塑性或热固性塑料的粘合目的。 该涂层具有在1.3CFM至5.0CFM范围内的孔隙度,例如,该涂层包括一涂层共混物,该涂层共混物提供具有足够的孔隙度的涂覆的玻璃毡,以允许水蒸汽在加热时从石膏浆料逸出。 涂层优选是由水,胶乳粘合剂,无机颜料和无机粘合剂组成的涂料共混物。