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    • 1. 发明授权
    • Acid catalysis of resin foundry binders
    • 树脂铸造粘合剂的酸催化
    • US4287092A
    • 1981-09-01
    • US117251
    • 1980-01-31
    • Patrick H. StewartWayne D. Woodson
    • Patrick H. StewartWayne D. Woodson
    • B01J31/02B01J31/04C08K3/16C08K5/42
    • C08K3/16B01J31/0225C08K5/42
    • A method of producing sand cores or molds for foundry use involves coating the sand with a novel acid catalyst composition and adding acid-curing, condensation-type resin.A novel acid catalyst composition comprises the mixture of a sulfonic acid such as benzene sulfonic acid, toluene sulfonic acid or xylene sulfonic acid, or mixtures thereof, with 0.5-20% wt. perchloric acid. A catalyst of this composition, when admixed with foundry sand and an acid-curing condensation-type resin, is a novel composition characterized by rapid cure and high tensile strength and hardness in the resulting resin-bound sand core or mold. Sand cores or molds made using this catalyst/sand/resin composition are further characterized by low emissions of oxidizable gaseous organic constituents.
    • 生产砂芯或铸造用铸模的方法包括用新的酸催化剂组合物涂覆砂,并加入酸固化缩合型树脂。 一种新的酸催化剂组合物包括磺酸如苯磺酸,甲苯磺酸或二甲苯磺酸或其混合物与0.5-20重量%的混合物。 高氯酸。 该组合物的催化剂在与铸造砂和酸固化缩合型树脂混合时是一种新颖的组合物,其特征在于在所得树脂结合的砂芯或模具中快速固化和高拉伸强度和硬度。 使用该催化剂/砂/树脂组合物制成的砂芯或模具的特征还在于可氧化气体有机成分的排放量低。
    • 2. 发明授权
    • Process for manufacturing sand cores or molds
    • 砂芯或模具的制造工艺
    • US4176114A
    • 1979-11-27
    • US871772
    • 1978-01-24
    • Patrick H. StewartWayne D. Woodson
    • Patrick H. StewartWayne D. Woodson
    • B22C1/22C08L61/34C08L71/14C08K3/36
    • B22C1/224C08L61/34C08L71/14
    • Sand molds or cores are prepared by coating sand particles with an acid-curing condensation type resin consisting of poly furfuryl alcohol or admixtures of poly furfuryl alcohol with other acid-curing resins. The resin composition is formed into a desired shape and is cured at ambient temperature over a period of between a few seconds and a few minutes by means of an acid produced by in situ oxidation of sulfur dioxide. Sulfur dioxide is introduced into the molding composition together with an oxidizing agent which effects oxidation of the sulfur dioxide within the mold or core composition. Preferably, the oxidizing agent is an organic peroxide incorporated on the sand or introduced with the resin composition. The formation of sand cores or molds from resins comprising poly furfuryl alcohol results in products having improved tensile strengths, improved hardness, and characterized by virtually no migration or furfuryl alcohol polymers to or coating of the molds or patterns used in sand core or mold preparation.
    • 通过用由聚糠醇或聚糠醇与其它酸固化树脂的混合物组成的酸固化缩合型树脂涂覆砂粒来制备砂模或芯。 树脂组合物形成所需的形状,并通过二氧化硫的原位氧化产生的酸在环境温度下固化几秒至几分钟的时间。 将二氧化硫与氧化剂一起引入模塑组合物中,氧化剂在模具或芯组合物内产生二氧化硫的氧化。 优选地,氧化剂是结合在沙子上或与树脂组合物一起引入的有机过氧化物。 由包含聚糠醇的树脂形成砂芯或模具导致具有改进的拉伸强度,改进的硬度的产品,并且特征在于实际上没有迁移或糠醇聚合物或用于砂芯或模具制备中的模具或图案的涂覆。
    • 3. 发明授权
    • Organic hydroperoxide catalyst system
    • 有机氢过氧化物催化剂体系
    • US4396526A
    • 1983-08-02
    • US204330
    • 1980-11-05
    • Wayne D. WoodsonPatrick H. Stewart
    • Wayne D. WoodsonPatrick H. Stewart
    • B22C1/20C08F4/38C08K5/14
    • C08K5/14B22C1/20
    • A peroxide system or composition for use in resin polymerization consists of 1,4-diisopropylbenzene monohydroperoxide dissolved in an organic solvent which is a solvent for hydrogen peroxide and 1,4-diisopropylbenzene dihydroperoxide. The peroxide composition is characterized by its storage stability, resistance to detonation, low flammability, ease of handling and improved catalytic properties in the polymerization of certain resins. The preferred peroxide, based on economic considerations, is a crude diisopropylbenzene hydroperoxide mixture comprising a major amount of 1,4-diisopropylbenzene monohydroperoxide and a minor amount of 1,4-diisopropylbenzene dihydroperoxide, together with solvents and unreacted materials obtained as a byproduct in the commercial manufacture of p-diisopropylbenzene dihydroperoxide. A particularly stable and useful composition consists of about 20% solvent, preferably cyclohexanone, and 80% of a mixture consisting of a major part of crude diisopropylbenzene hydroperoxide and a minor part of hydrogen peroxide. This peroxide composition, and the 1,4-diisopropylbenzene monohydroperoxide, or the crude diisopropylbenzene hydroperoxide, are soluble in or miscible with furfuryl alcohol-formaldehyde resin prepolymers. The peroxide composition and the resin prepolymer are added to sand, formed into cores or molds, and gassed with sulfur dioxide, and optionally purged with air, at a temperature from room temperature to about 300.degree. F. for a time a fraction of a second to several minutes to form superior sand cores and molds.
    • 用于树脂聚合的过氧化物体系或组合物由溶解在作为过氧化氢和1,4-二异丙基苯二氢过氧化物的溶剂的有机溶剂中的1,4-二异丙苯单氢过氧化物组成。 过氧化物组合物的特征在于其在某些树脂的聚合中的储存稳定性,耐爆震性,低可燃性,易于处理和改善催化性能。 基于经济考虑,优选的过氧化物是包含主要量的1,4-二异丙基苯单过氧化氢和少量1,4-二异丙基苯二氢过氧化物的粗二异丙基苯氢过氧化物混合物,以及作为副产物获得的溶剂和未反应材料 商业制造对二异丙苯二氢过氧化物。 特别稳定和有用的组合物由约20%溶剂,优选环己酮和80%由主要部分粗二异丙基苯氢过氧化物和少量过氧化氢组成的混合物组成。 这种过氧化物组合物和1,4-二异丙基苯单过氧化氢或粗二异丙基苯氢过氧化物可溶于糠醇 - 甲醛树脂预聚物或与糠醛 - 甲醛树脂预混物混溶。 将过氧化物组合物和树脂预聚物加入到砂中,形成芯或模具,并用二氧化硫气化,并且可选地用空气吹扫,在室温至约300°F的温度下进行几分之一秒 几分钟即可形成优质砂芯和模具。
    • 4. 发明授权
    • Furfuryl esters and resins
    • 糠酯和树脂
    • US4529807A
    • 1985-07-16
    • US574664
    • 1984-01-27
    • Wayne D. Woodson
    • Wayne D. Woodson
    • B22C1/22C07D307/42C08K5/1535C08F32/06
    • C07D307/42B22C1/2233C08K5/1535
    • Acid-curable, condensation-type resins, particularly phenolic resin prepolymers and urea-formaldehyde and/or furfuryl alcohol-formaldehyde modified phenolic resin prepolymers, have improved properties when admixed with a dibasic acid di-ester of the compositionR.sup.1 O.sub.2 C(CH.sub.2).sub.n CO.sub.2 R.sup.2where n is from 1 to 8, R.sup.1 is furfuryl, and R.sup.2 is furfuryl or methyl. The di-esters are preferably added in the amount of 5-35%, by weight of total composition. These compositions are particularly useful in the preparation of sand cores and molds for foundry use which have improved strength and hardness.The dibasic acid di-esters of the compositionR.sup.1 O.sub.2 C(CH.sub.2).sub.n CO.sub.2 R.sup.2where n is from 1 to 8, R.sup.1 is furfuryl, and R.sup.2 is furfuryl or methyl are not reported in the literature and are novel compounds. These di-esters are oily liquids having high boiling points and are particularly useful as resin modifiers, diluents and plasticizers. These di-esters are produced by the sodium-catalyzed transesterification reaction of furfuryl alcohol with the liquid dimethyl esters of the C.sub.3 -C.sub.10 linear aliphatic dibasic acids at temperatures of about 214.degree.-240.degree. F.
    • 可酸固化的缩合型树脂,特别是酚醛树脂预聚物和脲 - 甲醛和/或糠醇 - 甲醛改性酚醛树脂预聚物在与组合物R 1 O 2 C(CH 2)n CO 2 R 2的二元酸二酯混合时具有改进的性能,其中 n为1至8,R1为糠基,R2为糠基或甲基。 二酯的加入量优选为总组合物重量的5-35%。 这些组合物特别可用于制备具有改进的强度和硬度的铸造用砂芯和模具。 组合物R 1 O 2 C(CH 2)n CO 2 R 2的二元酸二酯,其中n为1至8,R 1为糠基,R 2为糠基或甲基,在文献中未见报道,为新化合物。 这些二酯是具有高沸点的油性液体,并且特别用作树脂改性剂,稀释剂和增塑剂。 这些二酯通过糠醇与C3-C10直链脂肪族二元酸的液体二甲基酯在约214°-240°F的温度下的钠催化酯交换反应产生。