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    • 1. 发明授权
    • Composite fiber rotor vane
    • 复合纤维转子叶片
    • US5651930A
    • 1997-07-29
    • US548107
    • 1995-10-25
    • Nagendra N. Murching
    • Nagendra N. Murching
    • F04C29/00B29C43/02B29C43/34B29C70/14B29C70/46B29D99/00B29K105/14B29L31/08F01C21/08F04C2/344F04C18/344B29C43/54
    • B29D99/0025B29C43/02B29C70/14B29C70/46F01C21/0809B29K2105/06B29K2105/14B29K2105/258B29L2031/08B29L2031/7498
    • A rotor vane and a method for fabricating the rotor vane are provided in which the vane is formed of a thermoplastic matrix material having chopped fibers uniformly dispersed throughout the thermoplastic material, with the fibers aligned to extend in directions which are approximately parallel to a radial dimension in which the vane extends. A billet formed of the thermoplastic matrix material with the chopped fibers randomly oriented and uniformly dispersed within the thermoplastic matrix material is placed in vane forming dies. The dies have an interior surface which is in the shape of the vane. The billet is placed within the dies with the longitudinal length of the billet extending perpendicular to the radial dimension of the vane being formed and completely across the axial dimension of the vane being formed. The billet is heated to a softening temperature and compressed within the dies to deform the billet into the shape of the interior surface of the dies, causing the thermoplastic matrix material to flow in flow directions which are approximately parallel to radial dimension of the vane being formed. Flowing of the thermoplastic matrix material in the flow directions aligns a substantial portion of the fibers with the flow directions, approximately parallel to the radial dimension of the vane. Then the thermoplastic matrix material is cooled to temperature below the softening temperature and the vane is removed from the dies.
    • 提供了一种转子叶片和用于制造转子叶片的方法,其中叶片由具有均匀分散在整个热塑性材料中的短切纤维的热塑性基质材料形成,纤维对齐以在大致平行于径向尺寸的方向上延伸 其中叶片延伸。 由热塑性基质材料形成的坯料与短切纤维随机取向并均匀分散在热塑性基质材料内,被放置在叶片成形模具中。 模具具有呈叶片形状的内表面。 坯料被放置在模具内,坯料的纵向长度垂直于所形成的叶片的径向尺寸延伸,并且完全穿过形成的叶片的轴向尺寸。 将坯料加热至软化温度并在模具内压缩以使坯料变形成模具内表面的形状,使得热塑性基体材料在大致平行于形成的叶片的径向尺寸的流动方向上流动 。 在流动方向上流动热塑性基质材料使纤维的大部分与大致平行于叶片的径向尺寸的流动方向对齐。 然后将热塑性基体材料冷却至低于软化温度的温度,并将叶片从模具中移出。