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1. 发明授权

US07032433B2 Sensor, sensor producing method, and assembly of separator and urging member 失效
标题翻译：传感器，传感器生产方法，以及分离器和推动件的组装
公开(公告)号：US07032433B2
公开(公告)日：2006-04-25
申请号：US10506139
申请日：2003-07-10
申请人： Takahiro Hayashi , Masataka Taguchi , Yasuhiro Fujita , Yoshiaki Matsubara , Hitoshi Iimi
发明人： Takahiro Hayashi , Masataka Taguchi , Yasuhiro Fujita , Yoshiaki Matsubara , Hitoshi Iimi
IPC分类号： G01N27/409 , G01N37/00
CPC分类号： G01N27/4078 , G01N27/407 , G01N27/4077 , Y10T29/49002 , Y10T29/49007
摘要： It is an object of the invention to provide a sensor which is highly reliable, and a method or producing a sensor which is highly reliable, and which can be easily produced. A method of producing a sensor in which bending of a heater and the like hardly occur is provided.In the invention, an oxygen sensor (1) has: an oxygen sensor element (2); a metal shell (3); first and second sensor terminal metal parts (11), (12); a heater (15); heater terminal metal parts (16), (17); a metal outer tube (21); and a separator (31) which is housed inside the metal outer tube (21), in which the terminal metal part (11) and the like and the heater (15) are held, and which provides insulation between the terminal metal part (11) and the like. An outer-tube butting face (34a) is formed in a flange portion (34) of the separator (31). In the metal outer tube (21), a flange butting face (24b) which butts against the outer-tube butting face (34a) is formed. Both of the outer-tube butting face (34a) and the flange butting face (24b) form an inclined face which is more radially outward positioned as further advancing toward the tip end. The separator (31) is pressed toward the rear end. The pressing is conducted by deforming the metal outer tube (21), and deforming a pressing metal part (41) which is placed around a tip end side portion (33) of the separator (31).
摘要翻译：本发明的目的是提供一种高可靠性的传感器，以及高可靠性且易于制造的传感器的方法或制造方法。提供了几乎不发生加热器等的弯曲的传感器的制造方法。在本发明中，氧传感器（1）具有：氧传感器元件（2）; 金属壳（3）; 第一和第二传感器端子金属部件（11），（12）; 加热器（15）; 加热器端子金属部件（16），（17）; 金属外管（21）; 以及容纳在金属外管（21）内的分离器（31），其中端子金属部件（11）等和加热器（15）保持在其中，并且在端子金属部件（11）之间提供绝缘）等。在隔板（31）的凸缘部（34）上形成有外管对接面（31a）。在金属外管（21）中，形成有与外管对接面（34a）抵接的法兰对接面（24b）。外管对接面（31a）和凸缘对接面（24b）两者形成倾斜面，其更向径向向外定位成朝着前端进一步前进。分离器（31）被压向后端。通过使金属外管（21）变形，使位于隔板（31）的前端侧部分（33）周围的按压金属部件（41）变形来进行加压。

2. 发明授权

US08016990B2 Protective covers for gas sensor, gas sensor and gas sensor manufacturing method 有权
标题翻译：气体传感器，气体传感器和气体传感器制造方法的保护盖
公开(公告)号：US08016990B2
公开(公告)日：2011-09-13
申请号：US11806754
申请日：2007-06-04
申请人： Masataka Taguchi , Takahiro Hayashi , Yasuhiro Fujita , Yoshiaki Matsubara , Hitoshi Iimi
发明人： Masataka Taguchi , Takahiro Hayashi , Yasuhiro Fujita , Yoshiaki Matsubara , Hitoshi Iimi
IPC分类号： G01N27/417
CPC分类号： G01N27/4077 , Y10T29/49002
摘要： A gas sensor comprises a cylindrical metallic housing, a sensor element having at a front end thereof a sensing portion and disposed axially in the housing with the sensing portion protruded from a front end of the housing, a sensor terminal fitted to a rear end of the sensor element to produce a signal output from the sensing portion, a first protective cover attached to a front end portion of the housing to cover the sensing portion and a second protective cover attached to a rear end portion of the housing to cover the sensor terminal. The first and second protective covers includes attachment portions attached around the front and rear end portions of the housing, respectively. At least one of the attachment portions of the first and second protective covers has a lower hardness than a remaining portion of the protective cover.
摘要翻译：气体传感器包括圆柱形金属壳体，传感器元件的前端具有感测部分并且轴向地设置在壳体中，其中感测部分从壳体的前端突出，传感器端子安装在壳体的后端传感器元件以产生从感测部分输出的信号;附接到壳体的前端部分以覆盖感测部分的第一保护盖和附接到壳体的后端部分以覆盖传感器端子的第二保护盖。第一和第二保护盖分别包括安装在壳体的前端部和后端部分上的附接部分。第一和第二保护罩的至少一个附接部分具有比保护罩的剩余部分更低的硬度。

3. 发明授权

US07241370B2 Protective covers for gas sensor, gas sensor and gas sensor manufacturing method 有权
标题翻译：气体传感器，气体传感器和气体传感器制造方法的保护盖
公开(公告)号：US07241370B2
公开(公告)日：2007-07-10
申请号：US10446659
申请日：2003-05-29
申请人： Masataka Taguchi , Takahiro Hayashi , Yasuhiro Fujita , Yoshiaki Matsubara , Hitoshi Iimi
发明人： Masataka Taguchi , Takahiro Hayashi , Yasuhiro Fujita , Yoshiaki Matsubara , Hitoshi Iimi
IPC分类号： G01N27/407
CPC分类号： G01N27/4077 , Y10T29/49002
摘要： A gas sensor comprises a cylindrical metallic housing, a sensor element having at a front end thereof a sensing portion and disposed axially in the housing with the sensing portion protruded from a front end of the housing, a sensor terminal fitted to a rear end of the sensor element to produce a signal output from the sensing portion, a first protective cover attached to a front end portion of the housing to cover the sensing portion and a second protective cover attached to a rear end portion of the housing to cover the sensor terminal. The first and second protective covers includes attachment portions attached around the front and rear end portions of the housing, respectively. At least one of the attachment portions of the first and second protective covers has a lower hardness than a remaining portion of the protective cover.
摘要翻译：气体传感器包括圆柱形金属壳体，传感器元件的前端具有感测部分并且轴向地设置在壳体中，其中感测部分从壳体的前端突出，传感器端子安装在壳体的后端传感器元件以产生从感测部分输出的信号;附接到壳体的前端部分以覆盖感测部分的第一保护盖和附接到壳体的后端部分以覆盖传感器端子的第二保护盖。第一和第二保护盖分别包括安装在壳体的前端部和后端部分上的附接部分。第一和第二保护罩的至少一个附接部分具有比保护罩的剩余部分更低的硬度。

4. 发明申请

US20070235868A1 Protective covers for gas sensor, gas sensor and gas sensor manufacturing method 有权
公开(公告)号：US20070235868A1
公开(公告)日：2007-10-11
申请号：US11806754
申请日：2007-06-04
申请人： Masataka Taguchi , Takahiro Hayashi , Yasuhiro Fujita , Yoshiaki Matsubara , Hitoshi Iimi
发明人： Masataka Taguchi , Takahiro Hayashi , Yasuhiro Fujita , Yoshiaki Matsubara , Hitoshi Iimi
IPC分类号： H01L23/06
CPC分类号： G01N27/4077 , Y10T29/49002
摘要： A gas sensor comprises a cylindrical metallic housing, a sensor element having at a front end thereof a sensing portion and disposed axially in the housing with the sensing portion protruded from a front end of the housing, a sensor terminal fitted to a rear end of the sensor element to produce a signal output from the sensing portion, a first protective cover attached to a front end portion of the housing to cover the sensing portion and a second protective cover attached to a rear end portion of the housing to cover the sensor terminal. The first and second protective covers includes attachment portions attached around the front and rear end portions of the housing, respectively. At least one of the attachment portions of the first and second protective covers has a lower hardness than a remaining portion of the protective cover.

5. 发明申请

US20050145013A1 Sensor, sensor producing method , and assembly of separator and urging member 失效
标题翻译：传感器，传感器生产方法，以及分离器和推动件的组装
公开(公告)号：US20050145013A1
公开(公告)日：2005-07-07
申请号：US10506139
申请日：2003-07-10
申请人： Takahiro Hayashi , Masataka Taguchi , Yasuhiro Fujita , Yoshiaki Matsubara , Hitoshi Iimi
发明人： Takahiro Hayashi , Masataka Taguchi , Yasuhiro Fujita , Yoshiaki Matsubara , Hitoshi Iimi
IPC分类号： G01N27/409 , G01N27/407 , G01N27/416 , G01N37/00
CPC分类号： G01N27/4078 , G01N27/407 , G01N27/4077 , Y10T29/49002 , Y10T29/49007
摘要： It is an object of the invention to provide a sensor which is highly reliable, and a method or producing a sensor which is highly reliable, and which can be easily produced. A method of producing a sensor in which bending of a heater and the like hardly occur is provided. In the invention, an oxygen sensor (1) has: an oxygen sensor element (2); a metal shell (3); first and second sensor terminal metal parts (11), (12); a heater (15); heater terminal metal parts (16), (17); a metal outer tube (21); and a separator (31) which is housed inside the metal outer tube (21), in which the terminal metal part (11) and the like and the heater (15) are held, and which provides insulation between the terminal metal part (11) and the like. An outer-tube butting face (34a) is formed in a flange portion (34) of the separator (31). In the metal outer tube (21), a flange butting face (24b) which butts against the outer-tube butting face (34a) is formed. Both of the outer-tube butting face (34a) and the flange butting face (24b) form an inclined face which is more radially outward positioned as further advancing toward the tip end. The separator (31) is pressed toward the rear end. The pressing is conducted by deforming the metal outer tube (21), and deforming a pressing metal part (41) which is placed around a tip end side portion (33) of the separator (31).
摘要翻译：本发明的目的是提供一种高可靠性的传感器，以及高可靠性且易于制造的传感器的方法或制造方法。提供了几乎不发生加热器等的弯曲的传感器的制造方法。在本发明中，氧传感器（1）具有：氧传感器元件（2）; 金属壳（3）; 第一和第二传感器端子金属部件（11），（12）; 加热器（15）; 加热器端子金属部件（16），（17）; 金属外管（21）; 以及容纳在金属外管（21）内的分离器（31），其中端子金属部件（11）等和加热器（15）保持在其中，并且在端子金属部件（11）之间提供绝缘）等。在隔板（31）的凸缘部（34）上形成有外管对接面（31a）。在金属外管（21）中，形成有与外管对接面（34a）抵接的法兰对接面（24b）。外管对接面（31a）和凸缘对接面（24b）两者形成倾斜面，其更向径向向外定位成朝着前端进一步前进。分离器（31）被压向后端。通过使金属外管（21）变形，使位于隔板（31）的前端侧部分（33）周围的按压金属部件（41）变形来进行加压。

6. 发明授权

US07424819B2 Gas sensor 有权
标题翻译：气体传感器
公开(公告)号：US07424819B2
公开(公告)日：2008-09-16
申请号：US11783807
申请日：2007-04-12
申请人： Yasuhiro Fujita , Masataka Taguchi , Daisuke Miyata , Tetsuma Shimozato
发明人： Yasuhiro Fujita , Masataka Taguchi , Daisuke Miyata , Tetsuma Shimozato
IPC分类号： G01N9/00
CPC分类号： G01N27/4071
摘要： A gas sensor in which respective terminal leads are fitted and connected to respective electrodes on inner and outer circumferential surface of a hollow, cup-shaped detection element When a leading end connecting portion of a terminal lead (71, 91) is disposed on the front end side of a separator (111) and an intermediate portion (74, 94) extending from the rear end of the leading end connecting portion is inserted into a hole (113), a spring tab (77, 97) provided on the intermediate portion (74, 94) is pressed against a second wall surface (117) of the hole (113), whereby an engagement portion (76, 96) is pressed against a first wall surface opposite the second wall surface (117). The first projection (118) is formed on the first wall surface of the hole (113) so that it can come into contact with and support a first face (76b, 96b) of the engagement portion (76, 96) on opposing lateral sides of the spring tab (77, 97).
摘要翻译：一种气体传感器，其中各个端子引线装配并连接到中空杯状检测元件的内周面和外周面上的各个电极。当端子引线（71,91）的前端连接部分设置在前端分离器（111）的端侧和从前端连接部分的后端延伸的中间部分（74,94）插入到一个孔（113）中，弹簧片（77,97）设置在中间部分（74,94）被压靠在孔（113）的第二壁面（117）上，由此将接合部（76,96）压靠在与第二壁面（117）相对的第一壁面上。第一突起118形成在孔113的第一壁面上，使得它可以与接合部76和96的相对的第一面76b，96b相接触并支撑。弹簧片（77,97）的侧面。

7. 发明申请

US20070243760A1 Gas sensor 有权
标题翻译：气体传感器
公开(公告)号：US20070243760A1
公开(公告)日：2007-10-18
申请号：US11783807
申请日：2007-04-12
申请人： Yasuhiro Fujita , Masataka Taguchi , Daisuke Miyata , Tetsuma Shimozato
发明人： Yasuhiro Fujita , Masataka Taguchi , Daisuke Miyata , Tetsuma Shimozato
IPC分类号： H01R9/05
CPC分类号： G01N27/4071
摘要： A gas sensor in which respective terminal leads are fitted and connected to respective electrodes on inner and outer circumferential surface of a hollow, cup-shaped detection element When a leading end connecting portion of a terminal lead (71, 91) is disposed on the front end side of a separator (111) and an intermediate portion (74, 94) extending from the rear end of the leading end connecting portion is inserted into a hole (113), a spring tab (77, 97) provided on the intermediate portion (74, 94) is pressed against a second wall surface (117) of the hole (113), whereby an engagement portion (76, 96) is pressed against a first wall surface opposite the second wall surface (117). The first projection (118) is formed on the first wall surface of the hole (113) so that it can come into contact with and support a first face (76b, 96b) of the engagement portion (76, 96) on opposing lateral sides of the spring tab (77, 97).
摘要翻译：一种气体传感器，其中各个端子引线装配并连接到中空杯状检测元件的内周面和外周面上的各个电极。当端子引线（71,91）的前端连接部分设置在前端分离器（111）的端侧和从前端连接部分的后端延伸的中间部分（74,94）插入到一个孔（113）中，弹簧片（77,97）设置在中间部分（74,94）被压靠在孔（113）的第二壁面（117）上，由此将接合部（76,96）压靠在与第二壁面（117）相对的第一壁面上。第一突起118形成在孔113的第一壁面上，使得它可以与接合部76和96的相对的第一面76b，96b相接触并支撑。弹簧片（77,97）的侧面。

8. 发明申请

US20110239739A1 METHOD OF MANUFACTURING GAS SENSOR, AND GAS SENSOR 审中-公开
标题翻译：气体传感器和气体传感器的制造方法
公开(公告)号：US20110239739A1
公开(公告)日：2011-10-06
申请号：US13133281
申请日：2010-02-22
申请人： Hidekazu Katou , Masataka Taguchi , Yasuhiro Fujita , Takayoshi Atsumi
发明人： Hidekazu Katou , Masataka Taguchi , Yasuhiro Fujita , Takayoshi Atsumi
IPC分类号： G01N33/00 , B23K26/28
CPC分类号： G01N27/4078
摘要： The present invention relates to improvement in the corrosion resistance of a weld joint between a metal shell and an outer casing. As a solution to this object, a metal shell 11 and an outer metal casing 16 are laser welded to each other via a weld joint 100 by irradiating a laser beam onto the entire circumference of a crimped area 90 in a circumferential direction of the outer metal casing 16. This laser welding operation is performed at a plurality of positions (two positions) displaced from each other in the direction of an axis O so that the weld joint 100 is formed with a front weld zone 110 and a rear weld zone 120.
摘要翻译：本发明涉及金属壳与外壳之间的焊接接头的耐腐蚀性的提高。作为该目的的解决方案，金属外壳11和外金属外壳16通过焊接接头100通过在外部金属的圆周方向上将激光束照射到卷曲区域90的整个圆周上而彼此激光焊接该激光焊接操作在沿轴线O的方向彼此移位的多个位置（两个位置）处进行，使得焊接接头100形成有前焊接区域110和后焊接区域120。

9. 发明授权

US07534332B2 Gas sensor manufacturing process, and gas sensor 有权
标题翻译：气体传感器制造工艺和气体传感器
公开(公告)号：US07534332B2
公开(公告)日：2009-05-19
申请号：US11073587
申请日：2005-03-08
申请人： Masataka Taguchi , Yasuhiro Fujita , Hiromichi Hayashi
发明人： Masataka Taguchi , Yasuhiro Fujita , Hiromichi Hayashi
IPC分类号： G01N27/417
CPC分类号： G01N27/4077 , Y10T29/49002
摘要： A process for manufacturing a gas sensor, the gas sensor including a gas detecting element, cylindrical metal shell, and cylindrical protector as defined herein, the process comprising: applying a lubricant to an outer circumference of a leading end portion of the metal shell; assembling the metal shell having the lubricant applied thereto and the protector, so that a fitting portion, in which the leading end portion of the metal shell and the protector fit on each other, and a space-forming portion, in which the leading end portion of the metal shell and the protector overlap each other through an annular space, are formed along an axial direction; and welding the metal shell and the protector by forming a welded portion extending from an outer circumference of the protector through the annular space.
摘要翻译：一种用于制造气体传感器的方法，所述气体传感器包括如本文所定义的气体检测元件，圆柱形金属壳和圆柱形保护器，所述方法包括：将润滑剂施加到所述金属壳的前端部分的外周; 组装具有润滑剂的金属壳和保护器，使得金属壳和保护器的前端部彼此配合的装配部分和空间形成部分，其中前端部分沿着轴向形成金属壳和保护件通过环形空间彼此重叠; 以及通过形成从保护器的外周延伸穿过环形空间的焊接部分来焊接金属壳和保护器。

10. 发明申请

US20050198810A1 Gas sensor manufacturing process, and gas sensor 有权
标题翻译：气体传感器制造工艺和气体传感器
公开(公告)号：US20050198810A1
公开(公告)日：2005-09-15
申请号：US11073587
申请日：2005-03-08
申请人： Masataka Taguchi , Yasuhiro Fujita , Hiromichi Hayashi
发明人： Masataka Taguchi , Yasuhiro Fujita , Hiromichi Hayashi
IPC分类号： G01N27/26 , G01N27/403
CPC分类号： G01N27/4077 , Y10T29/49002
摘要： A process for manufacturing a gas sensor, the gas sensor including a gas detecting element, cylindrical metal shell, and cylindrical protector as defined herein, the process comprising: applying a lubricant to an outer circumference of a leading end portion of the metal shell; assembling the metal shell having the lubricant applied thereto and the protector, so that a fitting portion, in which the leading end portion of the metal shell and the protector fit on each other, and a space-forming portion, in which the leading end portion of the metal shell and the protector overlap each other through an annular space, are formed along an axial direction; and welding the metal shell and the protector by forming a welded portion extending from an outer circumference of the protector through the annular space.
摘要翻译：一种用于制造气体传感器的方法，所述气体传感器包括如本文所定义的气体检测元件，圆柱形金属壳和圆柱形保护器，所述方法包括：将润滑剂施加到所述金属壳的前端部分的外周; 组装具有润滑剂的金属壳和保护器，使得金属壳和保护器的前端部彼此配合的装配部分和空间形成部分，其中前端部分沿着轴向形成金属壳和保护件通过环形空间彼此重叠; 以及通过形成从保护器的外周延伸穿过环形空间的焊接部分来焊接金属壳和保护器。

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