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    • 3. 发明授权
    • Controller of wire electric discharge machine
    • 电线放电机控制器
    • US06278075B1
    • 2001-08-21
    • US09244861
    • 1999-02-05
    • Masao KamiguchiMasaki KuriharaKaoru Hiraga
    • Masao KamiguchiMasaki KuriharaKaoru Hiraga
    • B23H100
    • B23H7/04
    • A controller of a wire electric discharge machine monitoring a change in thickness of a workpiece and a current density in real time, promoting a machining speed by preventing occurrence of disconnection of a wire electrode even when the change in the thickness is caused in the workpiece and improving a dispersion in a machining enlargement amount. A machining distance calculating device outputs a signal at each progress of machining by a predetermined distance &Dgr;x. A main pulse number storing device counts a main pulse number for discharge machining outputted from a main pulse generator during a time period of the signal. A thickness calculating device calculates the thickness from a reference main pulse number in machining a reference thickness, the main pulse number stored to the main pulse number storing device and the reference thickness at each reception of the signal. The calculated thickness, further, a machining current, the machining speed and a machining current density are displayed. A discharge pause time control device changes a pause time period of voltage applied to the wire electrode and the workpiece in accordance with a thickness change rate and adjusts the machining current density such that no change is caused before and after the change in the thickness.
    • 线材放电机的控制器实时监控工件厚度的变化和电流密度,即使当在工件中引起厚度变化时,也能防止线电极断线的发生而提高加工速度, 改善加工扩大量的分散。 加工距离计算装置在每个加工进程处输出预定距离DELTAx的信号。 主脉冲数存储装置对信号的时间段期间从主脉冲发生器输出的放电加工的主脉冲数进行计数。 厚度计算装置根据加工参考厚度的参考主脉冲数,存储到主脉冲数存储装置的主脉冲数和每次接收信号时的参考厚度来计算厚度。 显示计算的厚度,还有加工电流,加工速度和加工电流密度。 放电暂停时间控制装置根据厚度变化率改变施加到线电极和工件的电压的暂停时间周期,并且调整加工电流密度,使得在厚度变化之前和之后不会发生变化。
    • 4. 发明授权
    • Controller for wire-cut electrical discharge machine
    • 线切割放电机控制器
    • US07888617B2
    • 2011-02-15
    • US12044184
    • 2008-03-07
    • Kaoru HiragaToshiyuki Ogata
    • Kaoru HiragaToshiyuki Ogata
    • B23H7/02B23H7/20
    • B23H7/065B23H7/20
    • In a reference (n-th) machining pass, the wire travels along a machining route RTn and passes through a reentrant angular corner with wire position WMn, producing a workpiece edge Hn. In the following (n+1)-th machining pass, the wire travels along a machining route RTn+1, but the straight sections preceding and following the corner are replaced with a circular arc route so that the wire passes smoothly through a straight route, then a circular arc route, and then a straight route. The radius of curvature of the circular arc route is determined in the controller on the basis of the difference between the offset specified for the reference (n-th) machining pass and the offset specified for the (n+1)-th pass in which the circular arc route is inserted. Accordingly, the machining margin does not increase in the reentrant angular corner and the machining accuracy is thereby improved.
    • 在参考(第n)个加工道次中,线沿着加工路径RTn行进,并通过具有线位置WMn的可重入角角,产生工件边缘Hn。 在下面的第(n + 1)次加工中,线沿着加工路径RTn + 1行进,但是角部前后的直线部分被圆弧路线替代,使得线材顺利地通过直线路线 ,然后是圆弧路线,然后是直线路线。 圆弧路径的曲率半径基于对第(n)个加工通过指定的偏移与第(n + 1)次通过指定的偏移量之间的差异,在控制器中确定,其中 插入圆弧路线。 因此,在凹入角角中的加工余量不增加,从而提高了加工精度。
    • 5. 发明授权
    • Controller for wire electric discharge machine
    • 电线放电机控制器
    • US07262381B2
    • 2007-08-28
    • US11258950
    • 2005-10-27
    • Kaoru HiragaYuki Kita
    • Kaoru HiragaYuki Kita
    • B23H7/04B23H7/20
    • B23H7/04
    • A controller for a wire cut electric discharge machine which can provide stable finish machining and corner-region machining with high corner-form accuracy. An electric discharge gap detection device detects a voltage between a wire electrode and a workpiece. A machining rate detection device obtains an average machining voltage and a drop voltage value Ex which is a difference between the obtained average machining voltage and a no-load voltage. A comparison device obtains the ratio Es/Ex between a reference drop voltage value Es stored in a reference machining rate relative value storage device and the obtained drop voltage value Ex. In machining of a corner portion, when the drop voltage value Ex exceeds a entrance-into-corner determination reference machining rate, a set feed speed switch device supplies a corner set feed speed, and when the machining of the corner portion finishes, so that the drop voltage value Ex decreases to a leaving-from-corner determination reference machining rate or lower, the set feed speed switch device supplies a normal set feed speed. A feed pulse calculation device obtains a feed speed which makes the rate of machining constant, on the basis of the ratio Es/Ex and the supplied feed speed, to thereby drive motors. Since the rate of machining is kept constant, the surface accuracy of finish machining is high and stable machining can be performed.
    • 一种线切割放电机的控制器,可以提供稳定的精加工和角区域加工,角度精度高。 放电间隙检测装置检测线电极和工件之间的电压。 加工速度检测装置获得平均加工电压和作为获得的平均加工电压与空载电压之差的下降电压值Ex。 比较装置获得存储在参考加工速度相对值存储装置中的基准下降电压值Es与获得的下降电压值Ex之间的比率Es / Ex。 在加工角部时,当下降电压值Ex超过入口到角部确定基准加工速度时,设定的进给速度开关装置提供角落设定进给速度,并且当角部的加工结束时,使得 下降电压值Ex减小到从角落确定基准加工速度或更低,设定的进给速度开关装置提供正常的设定进给速度。 进给脉冲计算装置基于比率Es / Ex和供给的进给速度来获得使加工速度恒定的进给速度,从而驱动马达。 由于加工速度保持恒定,精加工的表面精度高,可以进行稳定的加工。
    • 6. 发明授权
    • Controller for wire electric discharge machine
    • 电线放电机控制器
    • US07039490B2
    • 2006-05-02
    • US10803117
    • 2004-03-18
    • Masaki KuriharaKaoru Hiraga
    • Masaki KuriharaKaoru Hiraga
    • G06F19/00
    • B23H7/20B23H7/04
    • A controller for a wire electric discharge machine which can achieve stable machining with high surface accuracy without requiring adjustment of a gain or the like in wire-electrode feed control. A discharge gap detection unit detects a voltage between a wire electrode and a workpiece. An amount-of-machining-per-unit-distance change detection unit obtains an average machining voltage, and a voltage drop EX that is a difference between the obtained average machining voltage and a no-load voltage. A comparative determination unit obtains a ratio ES/EX between a reference voltage drop ES stored in a reference-amount-of-machining-per-unit-distance relative value storage unit and the drop voltage EX. A feed pulse arithmetic unit obtains a feed speed that makes the amount of machining per unit time constant, on the basis of the ratio ES/EX and a predetermined feed speed, and distributes feed pulses to motors to thereby move the wire electrode relatively to the workpiece. Since the amount of machining per unit time is kept constant, the surface accuracy in finishing is high and stable machining can be performed.
    • 一种用于线放电机的控制器,其可以在不需要调整线电极馈送控制中的增益等的情况下以高表面精度实现稳定的加工。 放电间隙检测单元检测线电极和工件之间的电压。 每单位距离变化检测单元的加工量获得平均加工电压和作为获得的平均加工电压与空载电压之间的差的电压降E X 。 比较确定单元获得存储在参考加工量中的参考电压降E S S之间的比率E SUB / E×X - 单位距离相对值存储单元和下降电压E 。 进给脉冲运算单元基于比率E / S / E 和预定的进给速度来获得使每单位时间内的加工量恒定的进给速度 并且将馈送脉冲分配给电动机,从而相对于工件移动线电极。 由于每单位时间的加工量保持恒定,所以精加工中的表面精度高,可以进行稳定的加工。
    • 9. 发明授权
    • Machining condition adjusting device for electric discharge machine
    • 放电加工条件调节装置
    • US08729420B2
    • 2014-05-20
    • US13549432
    • 2012-07-14
    • Takehiro KudouKaoru Hiraga
    • Takehiro KudouKaoru Hiraga
    • B23H7/20
    • B23H7/065B23H1/024B23H7/20
    • Machining state information is acquired for each predetermined period by performing test machining by an electric discharge machine, and the acquired machining state information is compared with reference machining state information, whereby whether a machining state is satisfactory or not is determined. If the machining state is determined to be unsatisfactory, set items of a machining condition are adjusted. Thereafter, test machining is actually performed again, and the machining condition is adjusted by changing the set items if the machining state is determined again to be unsatisfactory. Thus, the acquisition of the machining state information, determination of the machining state, and adjustment of the machining condition are repeated so that satisfactory machining is finally determined.
    • 通过对放电加工机进行试验加工,对每个预定时间段获得加工状态信息,并将所获得的加工状态信息与基准加工状态信息进行比较,从而确定加工状态是否满意。 如果加工状态被确定为不令人满意,则调整加工条件的设定项目。 此后,再次实际进行试验加工,如果再次确定加工状态不能令人满意,则通过改变设定项目来调整加工条件。 因此,重复加工状态信息的获取,加工状态的确定和加工条件的调整,从而最终确定令人满意的加工。