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    • 6. 发明授权
    • Island projection-modified part, method for producing the same, and apparatus comprising the same
    • 岛投影改型部件,其制造方法及其制造方法
    • US07338699B2
    • 2008-03-04
    • US10695802
    • 2003-10-30
    • Koyata TakahashiMasanori KohgoOsamu Matsunaga
    • Koyata TakahashiMasanori KohgoOsamu Matsunaga
    • B32B5/12
    • C23C16/4404C23C4/01C23C4/02C23C4/18C23C28/023C23C28/042Y10S156/914Y10S156/916Y10T428/24355Y10T428/24421Y10T428/26Y10T428/263
    • In film-forming devices and plasma-processing devices, filmy matter adheres to the surfaces of the inner parts and it peels to cause dust and particles in the devices. In the devices, the dust and particles contaminate the objects for film formation thereon or the objects to be processed with plasma. For preventing the objects from being contaminated with them, the inner parts of the devices must be frequently exchanged every time when they have received any minor filmy matter thereon, and this lowers the productivity in the devices. When a modified glass part of which the surface is modified with spherical or bell-like island projections having a width and a height of from a few μm to a few hundreds μm is used in a film-forming device and in a plasma-processing device, then its ability to hold the filmy substance having adhered thereto is good and its resistance to plasma is also good. Therefore, the surface-modified part does not produce dust and particles and solves the problem of contamination of products. In addition, since the surface-modified part of the type has few pores and therefore releases few particles and little gas. Moreover, since the stress to be caused by the thermal expansion difference between the island projections and the substrate of the surface-modified part is small, the part does not peel even when heated, and it is favorable to vacuum devices.
    • 在成膜装置和等离子体处理装置中,薄膜物质粘附到内部部件的表面,并且其剥离以在装置中引起灰尘和颗粒。 在设备中,灰尘和颗粒污染用于其上形成膜的物体或用等离子体处理的物体。 为了防止物体被污染,设备的内部部件必须经常在其上接收到任何微小的薄膜物质时频繁更换,从而降低了设备的生产率。 在膜形成装置和等离子体处理装置中使用其表面用球状或钟状岛状突起改性的改性玻璃部分,其宽度和高度为几毫米至几百微米 则其粘附有薄膜物质的能力良好,耐等离子体性也良好。 因此,表面改性部不产生灰尘和颗粒,解决产品污染的问题。 另外,由于表面改性部分的孔隙少,因此几乎没有颗粒和少量的气体。 此外,由于岛状突起与表面改性部的基板之间的热膨胀差引起的应力小,所以即使在加热的情况下也不会剥离,有利于真空装置。
    • 9. 发明申请
    • CERAMIC BEADS WITH SMOOTH SURFACES AND PROCESS FOR PRODUCING THE SAME
    • 具有平滑表面的陶瓷珠及其制造方法
    • US20110244239A1
    • 2011-10-06
    • US13133304
    • 2009-12-08
    • Masanori KohgoKoyata Takahashi
    • Masanori KohgoKoyata Takahashi
    • B32B3/00H05B6/00
    • B01J19/088B01J2219/0879B01J2219/0894C01G25/02C04B35/486C04B35/62665C04B2235/3225C04B2235/3246C04B2235/528C04B2235/5436C04B2235/5481C04B2235/77C04B2235/963
    • A subject for the invention is to provide a process for ceramic bead production in which ceramic beads with smooth surfaces are obtained by a simpler method without using a complicated process involving, for example, a DC plasma/radio-frequency plasma combination or a two-stage radio-frequency plasma. Another subject is to provide such ceramic beads. The invention relates to a technique in which a preheated raw ceramic material is introduced into a laminar-flow thermal plasma obtained using a high-voltage type direct-current (DC) plasma gun and is cooled and solidified and the resultant ceramic beads are collected. It is preferred that the raw ceramic material should be preheated by passing the raw material through a refractory tube which runs through a furnace, while sending the raw ceramic material with a carrier gas, and that the preheated raw-material powder should be introduced into and treated with the thermal plasma under such conditions that the resultant ceramic beads are discharged from the thermal plasma at a discharge angle of 60° or larger with the thermal plasma. Thus, satisfactory ceramic beads which have smooth surfaces and have few crack defects and few internal void defects are obtained.
    • 本发明的主题是提供一种陶瓷珠生产方法,其中通过简单的方法获得具有平滑表面的陶瓷珠粒,而不需要使用涉及例如DC等离子体/射频等离子体组合或二次电池的复杂工艺, 级射频等离子体。 另一个目的是提供这种陶瓷珠。 本发明涉及将预热的原料陶瓷材料引入使用高压型直流(DC)等离子体枪获得的层流热等离子体中并冷却固化并收集所得陶瓷珠的技术。 优选原料陶瓷材料应通过使原料通过穿过炉的耐火管,同时用载气送出原料陶瓷材料,并将预热的原料粉末引入和 在使用热等离子体以60°以上的放电角从热等离子体排出的条件下,用热等离子体进行处理。 因此,获得了具有光滑表面并且具有少量裂纹缺陷和少量内部空隙缺陷的令人满意的陶瓷珠。