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    • 2. 发明授权
    • Alkaline battery separator and process for producing the same
    • 碱性电池分离器及其制造方法
    • US06183913B2
    • 2001-02-06
    • US08937838
    • 1997-09-25
    • Masanao TanakaKoji KimuraNobutoshi Tokutake
    • Masanao TanakaKoji KimuraNobutoshi Tokutake
    • H01M216
    • H01M2/162D01F8/06D04H1/49D04H1/54D04H5/02D04H5/03D04H5/06H01M2/1633H01M10/24
    • An alkaline battery separator comprising a hydrophilic nonwoven fabric obtainable by heat-fusing and hydro-entangling (1) polyolefin dividable composite fibers having an average fiber length of 20 to 60 mm, (2) high-strength fibers having an average fiber length of 30 to 60 mm and a fiber strength of 5 g/denier or more, and (3) polyolefin heat-sensitive-adhesive fibers having an average fiber length of 30 to 60 mm, to obtain a heat-fused and hydro-entangled nonwoven fabric by a dry-laid method, and imparting a hydrophilic property to the resulting heat-fused and hydro-entangled nonwoven fabric; these high-strength fibers accounting for 20 to 45 mass % with respect to a total mass of the polyolefin dividable composite fibers, the high-strength fibers and the polyolefin heat-sensitive-adhesive fibers. The alkaline battery separator exhibits an excellent breaking strength, and has practical and sufficient tensile strength and electrolyte-holding capacity properties.
    • 一种碱性电池隔膜,其特征在于,包括通过热熔融和水解(1)平均纤维长度为20〜60mm的聚烯烃可分割复合纤维得到的亲水性无纺布,(2)平均纤维长度为30的高强度纤维 至60mm,纤维强度为5g /旦尼尔以上,(3)平均纤维长度为30〜60mm的聚烯烃热敏粘合纤维,得到热熔融和水缠结无纺布,由 干法成网法,赋予所得热熔水解无纺布亲水性; 相对于聚烯烃可分割复合纤维,高强度纤维和聚烯烃热敏粘合纤维的总质量,这些高强度纤维占20〜45质量%。 碱性电池隔膜表现出优异的断裂强度,并且具有实用且足够的拉伸强度和电解质保持能力。
    • 4. 发明授权
    • Battery separator
    • 电池分离器
    • US06586137B1
    • 2003-07-01
    • US09658012
    • 2000-09-08
    • Masanao TanakaHiroaki YamazakiYoshihiko KondoKeisuke TakahashiToshiaki TakaseShinji Oota
    • Masanao TanakaHiroaki YamazakiYoshihiko KondoKeisuke TakahashiToshiaki TakaseShinji Oota
    • H01M216
    • H01M2/162
    • A battery separator is provided which is hardly broken by tension during the manufacture of batteries, is hardly punctured with a plate flash, and is hardly torn off with a plate edge, thereby hardly causing a short circuit. Accordingly, the separator can facilitate the stable manufacture of the batteries. The battery separator is equipped with a fiber sheet containing a polypropylene fiber having a tensile strength of not less than 10 g/d (denier) and a Young's modulus of not less than 800 kg/mm2, said separator having a resistance of not less than 585 gf to puncture by edge, or is equipped with a fiber sheet containing not less than 10 mass % of a polypropylene fiber having a tensile strength of not less than 10 g/d (denier) and a Young's modulus of not less than 800 kg/mm2.
    • 提供了一种在电池制造过程中几乎不被张力破坏的电池隔板,几乎不会被板簧冲压,并且几乎不会被板边缘撕开,从而几乎不会发生短路。 因此,分离器可以促进电池的稳定制造。 电池隔板装有含有拉伸强度不小于10g / d(旦尼尔)和杨氏模量不小于800kg / mm2的聚丙烯纤维的纤维片,所述隔膜的电阻不小于 585gf以边缘穿刺,或配备有不小于10质量%的抗拉强度不小于10g / d(旦尼尔)和杨氏模量不低于800kg的聚丙烯纤维的纤维片 / mm2。
    • 7. 发明授权
    • Alkaline battery separator and process for producing the same
    • 碱性电池分离器及其制造方法
    • US6030727A
    • 2000-02-29
    • US52196
    • 1998-03-31
    • Masanao TanakaNobutoshi Tokutake
    • Masanao TanakaNobutoshi Tokutake
    • D01F8/06D04H1/46D04H1/54D04H5/02D04H5/06H01M2/16H01M10/24
    • H01M2/162D01F8/06D04H1/49D04H1/54D04H1/732D04H5/02D04H5/06H01M2/1633H01M10/24
    • An alkaline battery separator comprising a hydrophilic nonwoven fabric obtainable from a fiber web prepared by a wet-laid method from (1) dividable composite fibers capable of producing polyolefin fine fibers, (2) high-strength fibers having a single-fiber strength of 5 g/denier or more, and (3) fusible fibers containing at least on a surface thereof a resin component having a melting point lower than a melting point of the dividable composite fibers and lower than a melting point of the high-strength fibers: by dividing the dividable composite fibers, entangling the fibers, and fusing the fusible fibers, to obtain a heat-fused and entangled nonwoven fabric, and imparting a hydrophilic property to the resulting heat-fused and entangled nonwoven fabric; wherein an average fiber length of the constituent fibers of the hydrophilic nonwoven fabric is 10 mm or more, is disclosed. The alkaline battery separator according to the present invention exhibits an excellent electrolyte-holding capacity, tensile strength, tear strength and bending resistance, and can be used to stably prepare a battery. An electrode flash rarely penetrates the separator to thereby cause a short circuit between electrodes.
    • 一种碱性电池隔膜,其特征在于,含有由(1)能够制造聚烯烃微细纤维的可分割复合纤维的湿法成网法制得的纤维网得到的亲水性无纺布,(2)单纤维强度为5的高强度纤维 g /旦或更多,以及(3)至少在其表面上含有熔点低于可分割复合纤维的熔点并低于高强度纤维的熔点的树脂成分的易熔纤维:由 分割可分割的复合纤维,缠绕纤维,并熔融可熔纤维,得到热熔和缠结的非织造织物,并赋予所得的热熔缠结非织造织物亲水性; 其中亲水性无纺布的构成纤维的平均纤维长度为10mm以上。 本发明的碱性电池用隔膜显示优异的电解液保持能力,拉伸强度,撕裂强度和耐弯曲性,并且可用于稳定地制备电池。 电极闪光灯很少渗透分离器,从而导致电极之间的短路。
    • 10. 发明申请
    • Battery separator and battery comprising same
    • 电池分离器和包含它的电池
    • US20060194100A1
    • 2006-08-31
    • US11340095
    • 2006-01-26
    • Masanao TanakaToshiaki TakaseYasuhiro ItoYoshihiko Kondo
    • Masanao TanakaToshiaki TakaseYasuhiro ItoYoshihiko Kondo
    • H01M2/16D04H3/00
    • D04H1/48D04H1/49D21H13/14D21H13/16D21H15/10H01M2/162Y10T442/611
    • A battery separator comprising a nonwoven fabric, wherein the nonwoven fabric contains (1) superfine fibers having a fiber diameter of 3 μm or less, (2) noncircular fine fibers having a noncircular cross-sectional shape and having a fiber diameter of 3 to 5 μm (excluding 3 μm), the fiber diameter meaning a diameter of a circle having an area the same as that of the noncircular cross-sectional shape, and (3) polypropylene based high-strength composite fibers containing a fusible component on the surface thereof and having a tensile strength of 4.5 cN/dtex or more, and the fusible component contained in the polypropylene based high-strength composite fibers is fused, and a battery comprising the battery separator are disclosed. A battery separator of the present invention has a high electrolyte-holding capacity and is capable of effectively preventing a short circuit, even if the separator is designed to be thinner to enhance the capacity of a battery.
    • 1.一种电池用隔膜,其特征在于,上述非织造布含有(1)纤维直径3μm以下的超细纤维,(2)具有非圆形截面形状且纤维直径为3〜5的非圆形细纤维 妈妈(不包括3个妈妈),纤维直径是指具有与非圆形横截面形状相同的圆的直径,和(3)在其表面上含有可熔组分的聚丙烯基高强度复合纤维 拉伸强度为4.5cN / dtex以上,聚丙烯系高强度复合纤维中所含的熔融成分熔融,并且公开了包含电池隔板的电池。 本发明的电池用隔膜具有高的电解液保持能力,能够有效地防止短路,即使将隔膜设计得更薄以增强电池的容量。