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    • 6. 发明授权
    • Water-absorbent resin and its production process
    • 吸水树脂及其生产工艺
    • US08487048B2
    • 2013-07-16
    • US10555707
    • 2004-05-07
    • Katsuyuki WadaMasatoshi NakamuraKazuki KimuraKunihiko Ishizaki
    • Katsuyuki WadaMasatoshi NakamuraKazuki KimuraKunihiko Ishizaki
    • C08F8/00C08F8/14C08F8/32A61F13/53
    • C08J3/243A61L15/60C08F8/00C08F2800/20C08F2810/20C08J3/245C08J2300/14Y10T428/254C08L33/02C08F220/04
    • Objects of the present invention are: to provide a water-absorbent resin which exhibits excellent balances between water absorption performances; and further to provide a process by which a water-absorbent resin having excellent absorption properties can be produced even if no hydrophilic organic solvent is used, or even if its amount is extremely reduced, when carrying out the surface-crosslinking treatment; and further to provide a water-absorbent resin optimum to absorbent articles such as diapers. As a means of achieving these objects, the process according to the present invention for production of the water-absorbent resin comprises: a step (1) of polymerizing a monomer component including an acid-group-containing unsaturated monomer as an essential component to thereby obtain a hydrogel polymer; a step (2) of drying and pulverizing the hydrogel polymer to thereby obtain a water-absorbent resin powder; a step (3) of adding a surface-crosslink-treating agent to the water-absorbent resin powder, wherein the surface-crosslink-treating agent includes a surface-crosslinking agent and water as essential components and has a hydrophilic organic solvent content of 0 to 10 mass % relative to the surface-crosslink-treating agent; and a step (4) of heating the resultant mixture to thereby carry out surface-crosslinking treatment; wherein a time of from the end of the step (3) till the beginning of the step (4) is within 5 minutes.
    • 本发明的目的是提供吸水性能优异的平衡性的吸水性树脂; 进一步提供一种在进行表面交联处理时即使不使用亲水性有机溶剂也可以产生吸水性优异的吸水性树脂,或者即使其量极少地减少的方法; 并且进一步提供对吸收制品如尿布最佳的吸水性树脂。 作为实现这些目的的手段,本发明的制造吸水性树脂的方法包括:使包含含酸基的不饱和单体作为必要成分的单体成分聚合的工序(1) 获得水凝胶聚合物; 干燥粉碎水凝胶聚合物从而获得吸水性树脂粉末的步骤(2); 将表面交联处理剂添加到吸水性树脂粉末中的步骤(3),其中表面交联处理剂包括表面交联剂和水作为必要组分,并且亲水性有机溶剂含量为0 相对于表面交联处理剂为10质量% 和加热所得混合物从而进行表面交联处理的步骤(4); 其中从步骤(3)的结束到步骤(4)的开始的时间在5分钟内。
    • 7. 发明授权
    • Water-absorbent resin and production process therefor
    • 吸水树脂及其生产工艺
    • US07183456B2
    • 2007-02-27
    • US10764535
    • 2004-01-27
    • Takumi HatsudaYoshio IrieMasatoshi NakamuraKatsuyuki WadaShinichi FujinoKazuki KimuraKunihiko Ishizaki
    • Takumi HatsudaYoshio IrieMasatoshi NakamuraKatsuyuki WadaShinichi FujinoKazuki KimuraKunihiko Ishizaki
    • A61F13/15B32B5/16C08F8/00
    • C08J3/122A61L15/60C08J3/245C08J2300/14Y10S524/916Y10T428/2982
    • In a production process for a water-absorbent resin, comprising the steps of: blending a liquid material and a water-absorbent resin; and heating the resultant mixture in order to produce a modified water-absorbent resin, the present invention is to provide: a method for uniformly and efficiently treating a water-absorbent resin favorably in view of industry, and as a result, a good-balanced water-absorbent resin having various excellent properties, such absorption capacity without a load, absorption capacity under a load, and single-layer absorption capacity under a load in contact with an aqueous liquid. The production process comprises the step of spray-blending a water-absorbent resin (A) and a liquid material (B) with a blending apparatus equipped with a spray nozzle (C), wherein the liquid material (B) is sprayed from the spray nozzle (C) and its spray pattern is a circular and hollow cone shape or a double-convex-lens and elliptic cone shape. In addition, the production process comprises the step of heat-treating a water-absorbent resin under an atmosphere having a dew point of not higher than 60° C. and a temperature of not lower than 90° C., wherein the water-absorbent resin is obtained after a drying step following a pulverization step.
    • 在吸水性树脂的制造方法中,包括以下步骤:将液体材料和吸水性树脂混合; 并加热得到的混合物以制备改性吸水性树脂,本发明提供一种从工业上有利地均匀有效地处理吸水性树脂的方法,结果是良好平衡 具有各种优异性能的吸水性树脂,这种无负载的吸收能力,负载下的吸收能力以及在与水性液体接触的负荷下的单层吸收能力。 制备方法包括用配有喷嘴(C)的混合装置将吸水性树脂(A)和液体材料(B)喷雾共混的步骤,其中液体材料(B)从喷雾 喷嘴(C)及其喷射图案是圆形和中空圆锥形或双凸透镜和椭圆锥形。 此外,制造方法包括在露点不高于60℃,温度不低于90℃的气氛下对吸水性树脂进行热处理的步骤,其中吸水剂 在粉碎步骤之后的干燥步骤之后获得树脂。
    • 8. 发明授权
    • Water-absorbent resin and production process therefor
    • 吸水树脂及其生产工艺
    • US06720389B2
    • 2004-04-13
    • US09945812
    • 2001-09-05
    • Takumi HatsudaYoshio IrieMasatoshi NakamuraKatsuyuki WadaShinichi FujinoKazuki KimuraKunihiko Ishizaki
    • Takumi HatsudaYoshio IrieMasatoshi NakamuraKatsuyuki WadaShinichi FujinoKazuki KimuraKunihiko Ishizaki
    • C08J324
    • C08J3/122A61L15/60C08J3/245C08J2300/14Y10S524/916Y10T428/2982
    • In a production process for a water-absorbent resin, comprising the steps of: blending a liquid material and a water-absorbent resin; and heating the resultant mixture in order to produce a modified water-absorbent resin, the present invention is to provide: a method for uniformly and efficiently treating a water-absorbent resin favorably in view of industry, and as a result, a good-balanced water-absorbent resin having various excellent properties, such absorption capacity without a load, absorption capacity under a load, and single-layer absorption capacity under a load in contact with an aqueous liquid. The production process comprises the step of spray-blending a water-absorbent resin (A) and a liquid material (B) with a blending apparatus equipped with a spray nozzle (C), wherein the liquid material (B) is sprayed from the spray nozzle (C) and its spray pattern is a circular and hollow cone shape or a double-convex-lens and elliptic cone shape. In addition, the production process comprises the step of heat-treating a water-absorbent resin under an atmosphere having a dew point of not higher than 60° C. and a temperature of not lower than 90° C., wherein the water-absorbent resin is obtained after a drying step following a pulverization step.
    • 在吸水性树脂的制造方法中,包括以下步骤:将液体材料和吸水性树脂混合; 并加热得到的混合物以制备改性吸水性树脂,本发明提供一种从工业上有利地均匀有效地处理吸水性树脂的方法,结果是良好平衡 具有各种优异性能的吸水性树脂,这种无负载的吸收能力,负载下的吸收能力以及在与水性液体接触的负荷下的单层吸收能力。 制备方法包括用配有喷嘴(C)的混合装置将吸水性树脂(A)和液体材料(B)喷雾共混的步骤,其中液体材料(B)从喷雾 喷嘴(C)及其喷射图案是圆形和中空圆锥形或双凸透镜和椭圆锥形。 此外,制造方法包括在露点不高于60℃,温度不低于90℃的气氛下对吸水性树脂进行热处理的步骤,其中吸水剂 在粉碎步骤之后的干燥步骤之后获得树脂。
    • 9. 发明授权
    • Particulate water absorbing agent comprising crosslinked absorbent resin and having low residual monomer, water absorbing article and method for production of water absorbing agent
    • 含有交联吸水树脂并具有低残留单体,吸水性物品和吸水剂生产方法的颗粒状吸水剂
    • US08182916B2
    • 2012-05-22
    • US11816200
    • 2006-02-10
    • Kazuki KimuraShin-ichi FujinoKatsuyuki WadaKunihiko Ishizaki
    • Kazuki KimuraShin-ichi FujinoKatsuyuki WadaKunihiko Ishizaki
    • B32B5/16C08F2/10C08F8/34C08J3/24
    • A61L15/60B01J20/26B01J20/264B01J20/267B01J20/28004B01J20/2803B01J20/28047B01J20/30B01J20/3028B01J2220/68C08J3/245C08J2300/14Y10T428/2982Y10T428/2991Y10T428/2998
    • An object of the present invention is to provide a water absorbing agent having a low amount of residual monomer, small variance of the amount of residual monomer among ranges of particle size distribution and favorable absorption properties, and being sanitary; an absorbing article; and a method for the production of a water absorbing agent. The water absorbing agent of the present invention has the amount of residual monomer of not higher than 500 ppm, and a residual monomer index of not greater than 0.30. The method for the production includes a first step of obtaining a hydrogel polymer by polymerizing an aqueous solution of a monomer including an unsaturated carboxylic acid and/or a salt thereof in the presence of a crosslinking agent; a second step of obtaining a water absorbent resin precursor which is in powder form and includes particles having a particle size of 300 to 850 μm and particles having a particle size of smaller than 300 μm as main components by drying said hydrogel polymer followed by pulverization and classification to adjust the particle size distribution, a third step of obtaining a water absorbent resin by heating a mixture of said water absorbent resin precursor and a surface crosslinking agent, which can form an ester bond around the surface of said water absorbent resin precursor, a fourth step of adding by spraying an aqueous solution that includes a sulfur-containing reducing agent to said water absorbent resin, and a fifth step of subjecting the mixture of the water absorbent resin and said aqueous solution to a heat treatment under an airflow of not lower than 40° C. but not higher than 120° C.
    • 本发明的目的是提供一种具有少量残留单体的吸水剂,在粒度分布范围和吸收性能良好之间的残留单体量的变化小,并且是卫生的; 吸收物品 和吸水剂的制造方法。 本发明的吸水剂的残留单体量不高于500ppm,残留单体指数不大于0.30。 制造方法包括在交联剂的存在下,通过使包含不饱和羧酸和/或其盐的单体的水溶液聚合而获得水凝胶聚合物的第一步骤; 第二步是通过干燥所述水凝胶聚合物,然后粉碎,得到粉末形式的吸水性树脂前体,并且包括粒度为300〜850μm的粒子和粒径小于300μm的粒子作为主要成分, 分级调整粒度分布,第三步骤是通过加热吸水性树脂前体和表面交联剂的混合物来获得吸水性树脂,该混合物可以在吸水性树脂前体的表面周围形成酯键, 第五步骤是通过将含有硫的还原剂的水溶液喷雾到所述吸水性树脂中而进行添加,第五步是在吸水性树脂和所述水溶液的混合物在不低于 超过40℃但不高于120℃
    • 10. 发明申请
    • Water absorbing agent, water absorbing article and method for production of water absorbing agent
    • 吸水剂,吸水剂及吸水剂的制造方法
    • US20100062252A1
    • 2010-03-11
    • US11816200
    • 2006-02-10
    • Kazuki KimuraShin-ichi FujinoKatsuyuki WadaKunihiko Ishizaki
    • Kazuki KimuraShin-ichi FujinoKatsuyuki WadaKunihiko Ishizaki
    • C08F120/06C08F8/34B32B5/16
    • A61L15/60B01J20/26B01J20/264B01J20/267B01J20/28004B01J20/2803B01J20/28047B01J20/30B01J20/3028B01J2220/68C08J3/245C08J2300/14Y10T428/2982Y10T428/2991Y10T428/2998
    • An object of the present invention is to provide a water absorbing agent having a low amount of residual monomer, small variance of the amount of residual monomer among ranges of particle size distribution and favorable absorption properties, and being sanitary; an absorbing article; and a method for the production of a water absorbing agent. The water absorbing agent of the present invention has the amount of residual monomer of not higher than 500 ppm, and a residual monomer index of not greater than 0.30. The method for the production includes a first step of obtaining a hydrogel polymer by polymerizing an aqueous solution of a monomer including an unsaturated carboxylic acid and/or a salt thereof in the presence of a crosslinking agent; a second step of obtaining a water absorbent resin precursor which is in powder form and includes particles having a particle size of 300 to 850 μm and particles having a particle size of smaller than 300 μm as main components by drying said hydrogel polymer followed by pulverization and classification to adjust the particle size distribution, a third step of obtaining a water absorbent resin by heating a mixture of said water absorbent resin precursor and a surface crosslinking agent, which can form an ester bond around the surface of said water absorbent resin precursor, a fourth step of adding by spraying an aqueous solution that includes a sulfur-containing reducing agent to said water absorbent resin, and a fifth step of subjecting the mixture of the water absorbent resin and said aqueous solution to a heat treatment under an airflow of not lower than 40° C. but not higher than 120° C.
    • 本发明的目的是提供一种具有少量残留单体的吸水剂,在粒度分布范围和吸收性能良好之间的残留单体量的变化小,并且是卫生的; 吸收物品 和吸水剂的制造方法。 本发明的吸水剂的残留单体量不高于500ppm,残留单体指数不大于0.30。 制造方法包括在交联剂的存在下,通过使包含不饱和羧酸和/或其盐的单体的水溶液聚合而获得水凝胶聚合物的第一步骤; 第二步是通过干燥所述水凝胶聚合物,然后粉碎,得到粉末形式的吸水性树脂前体,并且包括粒度为300〜850μm的粒子和粒径小于300μm的粒子作为主要成分, 分级调整粒度分布,第三步骤是通过加热吸水性树脂前体和表面交联剂的混合物来获得吸水性树脂,该混合物可以在吸水性树脂前体的表面周围形成酯键, 第五步骤是通过将含有硫的还原剂的水溶液喷雾到所述吸水性树脂中而进行添加,第五步是在吸水性树脂和所述水溶液的混合物在不低于 超过40℃但不高于120℃