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    • 1. 发明授权
    • Liquid-cooled electrical machine
    • 液冷电机
    • US6072253A
    • 2000-06-06
    • US206759
    • 1998-12-07
    • Kevin Roy HarpenauMichael Timothy YorkRichard Kenneth HarrisSteven John Yockey
    • Kevin Roy HarpenauMichael Timothy YorkRichard Kenneth HarrisSteven John Yockey
    • H02K5/20H02K9/19H02K9/22H02K11/04H02K9/00H02K9/16
    • H02K9/22H02K5/20H02K9/19H02K11/046
    • An liquid-cooling system for an electrical machine comprises a rotor mounted on a shaft for rotation therewith and defining an axis of rotation, and a stator disposed coaxially with and in opposition to the rotor. The stator has stator windings, the stator windings having an axially-extending portion. The electrical machine further comprises a housing enclosing the stator and the rotor, the housing having an axial end, the axial end having a wall with an inner surface and an outer surface. The electrical machine also includes a cooling tube having a first end and a second end and an embedded portion thereof embedded between the first inner surface and the first outer surface, the embedded portion of the cooling tube located in substantial axial alignment with the axially-extending portion of the stator windings. In another aspect of this design, the inner surface of the wall of the axial end of the housing is substantially flat and is separated from an axial end of the rotor by an air gap. In a third aspect of this design, the housing of the electrical machine comprises a front housing portion and a rear housing portion. The front housing portion defines a first circumferentially-extending channel which encloses a first axially-extending portion of the stator windings and the rear housing portion defines a second circumferentially-extending channel which encloses a second axially-extending portion of the stator windings. Designs as disclosed herein provide effective cooling of an electrical machine while supporting packaging-efficient electrical machine designs.
    • 一种用于电机的液体冷却系统包括安装在轴上以与其一起旋转并限定旋转轴线的转子,以及与转子同轴地设置并与之相反的定子。 定子具有定子绕组,定子绕组具有轴向延伸部分。 电机还包括封闭定子和转子的壳体,壳体具有轴向端部,该轴向端部具有带有内表面和外表面的壁。 电机还包括冷却管,其具有第一端和第二端,并且其嵌入部分嵌入在第一内表面和第一外表面之间,冷却管的嵌入部分与轴向延伸的基本轴向对准 定子绕组的一部分。 在该设计的另一方面,壳体的轴向端部的壁的内表面基本上是平的,并且通过气隙与转子的轴向端部分离。 在该设计的第三方面中,电机的壳体包括前壳体部分和后壳体部分。 前壳体部分限定第一周向延伸的通道,其包围定子绕组的第一轴向延伸部分,并且后壳体部分限定第二周向延伸的通道,其包围定子绕组的第二轴向延伸部分。 如本文所公开的设计提供电机的有效冷却,同时支持包装高效的电机设计。
    • 2. 发明授权
    • Flow path for a liquid cooled alternator
    • 液冷式交流发电机的流路
    • US06680552B2
    • 2004-01-20
    • US10056930
    • 2002-01-24
    • David William LindenKevin Roy HarpenauRichard Kenneth HarrisSteven John Yockey
    • David William LindenKevin Roy HarpenauRichard Kenneth HarrisSteven John Yockey
    • H02K906
    • H02K9/19H02K5/20
    • An alternator includes an inner housing and an outer housing. A pair of o-rings positioned therebetween create a sealed flow chamber having a first flow channel, a second flow channel and an axial passageway. The first flow channel is a disk shaped cavity extending diametrically across the alternator. The second flow channel forms an annular jacket extending entirely around the alternator. The axial passageway directs coolant axially from the first flow channel into the second flow channel. An inlet positioned diametrically across from the axial passageway allows coolant to enter the first flow channel, such that coolant entering the inlet must flow diametrically across the alternator to reach the axial passageway. An outlet positioned diametrically across from the axial passageway allows coolant to exit the flow chamber, such that coolant entering the second flow channel must travel annularly around the alternator to reach the outlet.
    • 交流发电机包括内壳体和外壳体。 位于其间的一对O形环形成具有第一流动通道,第二流动通道和轴向通道的密封流动室。 第一流动通道是沿着交流发电机沿径向延伸的盘形腔。 第二流动通道形成完全围绕交流发电机延伸的环形护套。 轴向通道将冷却剂从第一流动通道引导至第二流动通道。 从轴向通道径向对准的入口允许冷却剂进入第一流动通道,使得进入入口的冷却剂必须沿直径跨越交流发电机流动到达轴向通道。 从轴向通道直径地布置的出口允许冷却剂离开流动室,使得进入第二流动通道的冷却剂必须环绕交流发电机环行进到出口。
    • 4. 发明授权
    • Alternator bearing sleeve, brush holder, and cap system
    • 发电机轴承套,电刷架和盖系统
    • US06215211B1
    • 2001-04-10
    • US09307441
    • 1999-05-10
    • Richard Kenneth HarrisSteven John Yockey
    • Richard Kenneth HarrisSteven John Yockey
    • H02K104
    • H02K5/141H01R39/38H02K5/161
    • An assembly (30) for use with a rotating electric machine has a first injection-molded plastic part (32), a second injection-molded plastic part (34), and a third injection-molded plastic part (36). Parts (32, 34) are a bearing sleeve and a brush holder respectively, while part (36) is a cap. The bearing sleeve has a transverse wall (138) from which channels (146, 148) extend in one direction. A cylindrical wall extends in the other direction to form a bearing cup (136) for receiving a bearing assembly. The brush holder has two side-by-side brush guides (62, 64) each containing a respective brush (38, 40). It also has two channels (110, 112) that interlock with the channels of the bearing sleeve to accurately and rigidly place the two parts (32, 34) in assembly. The cap closes an axial end of the bearing sleeve and attaches to the brush holder. The parts are further characterized by various structural features, as well as fabrication and assembly methods.
    • 一种与旋转电机一起使用的组件(30)具有第一注模塑料部件(32),第二注模塑料部件(34)和第三注模塑料部件(36)。 部件(32,34)分别是轴承套和刷夹,而部分(36)是帽。 轴承套筒具有横向壁(138),通道(146,148)在该横向壁(138)上沿一个方向延伸。 圆柱形壁沿另一方向延伸以形成用于接收轴承组件的轴承杯(136)。 刷持器具有两个并排的刷子引导件(62,64),每个刷子引导件包含相应的刷子(38,40)。 它还具有两个通道(110,112),其与轴承套管的通道互锁以精确且刚性地将两个部件(32,34)放置在组装中。 盖封闭轴承套的轴向端并连接到电刷架上。 这些部件的特征还在于各种结构特征以及制造和装配方法。
    • 8. 发明授权
    • Slip ring design for a rotor of an electrical machine
    • 电机转子的滑环设计
    • US5886447A
    • 1999-03-23
    • US960892
    • 1997-10-30
    • Michael John HatsiosRichard Kenneth HarrisMichael Timothy York
    • Michael John HatsiosRichard Kenneth HarrisMichael Timothy York
    • H01R39/34H01R39/08
    • H01R39/34
    • A rotor for an electrical machine according to one embodiment of the present invention includes first and second individual slip rings mounted on a rotor shaft. A first end of the coil wire for the rotor passes through a first axial passage in the first slip ring and is terminated to conductive material on an axial end of that slip ring. The other end of the coil wire passes through a second axial passage in the first slip ring and through an axial passage in the second slip ring and is terminated to conductive material on an axial end of the second slip ring. The second axial passage of the first slip ring is electrically insulated from the conductive material of that slip ring, so the second wire end does not inadvertently short-circuit to the first conductive material. Also, the first and second slip rings are each designed to cooperate in providing a gap therebetween which provides space to accommodate the termination of the first wire end onto the axial end of the first slip ring.
    • 根据本发明的一个实施例的用于电机的转子包括安装在转子轴上的第一和第二单独滑环。 用于转子的线圈线的第一端通过第一滑环中的第一轴向通道并且终止于该滑环的轴向端部上的导电材料。 线圈线的另一端穿过第一滑环中的第二轴向通道并且穿过第二滑环中的轴向通道并且终止于第二滑环的轴向端部上的导电材料。 第一滑环的第二轴向通道与该滑环的导电材料电绝缘,因此第二线端不会无意地与第一导电材料短路。 而且,第一和第二滑环各自被设计成协作以在它们之间提供间隙,其间提供空间以容纳第一线端部到第一滑环的轴向端部的端接。
    • 10. 发明授权
    • Rotor shaft retention for an electrical machine
    • 电机的转子轴保持力
    • US5831368A
    • 1998-11-03
    • US819226
    • 1997-03-17
    • Michael John HatsiosDuane RasmussenRichard Kenneth HarrisMichael Timothy York
    • Michael John HatsiosDuane RasmussenRichard Kenneth HarrisMichael Timothy York
    • H02K1/28H02K15/02H02K1/22
    • H02K1/28
    • In one embodiment of the present invention a rotor for an electrical machine comprises a shaft having a radially-reduced portion, the shaft defining an axis of rotation of the rotor. The rotor additionally includes a pole piece having a bore, the pole piece mounted on the shaft for rotation therewith about the axis. Further, the rotor comprises a member located about the shaft in the radially reduced portion and interference fit within the bore of the pole piece. In a second embodiment of the present invention, an electrical machine comprises a rotor which further comprises a shaft defining an axis of rotation of the rotor, a pole piece affixed to the shaft for rotation therewith and a rotor stop slip fit onto the shaft and bearing against the pole piece. The rotor stop also bears against another component of the electrical machine to define an axial position of the rotor within the electrical machine. In another embodiment of the present invention an electrical machine includes a shaft defining an axis of rotation and having a radially-reduced portion. The electrical machine also includes a pole piece affixed to the shaft for rotation therewith about the axis of rotation, the pole piece defining an axial bore therethrough. Further, the electrical machine comprises a member located about the shaft in the radially-reduced portion of the shaft and material from the axial bore displaced into the radially-reduced portion.
    • 在本发明的一个实施例中,用于电机的转子包括具有径向减小部分的轴,该轴限定转子的旋转轴线。 转子还包括具有孔的极片,极片安装在轴上,用于绕其轴线旋转。 此外,转子包括围绕径向减小的部分中的轴定位并且过盈配合在极靴的孔内的构件。 在本发明的第二实施例中,电机包括转子,该转子还包括限定转子旋转轴线的轴,固定在轴上的极片,用于与其一起转动,转子止动滑块配合到轴和轴承 反对极点。 转子止动件还抵靠电机的另一部件,以限定转子在电机内的轴向位置。 在本发明的另一个实施例中,电机包括限定旋转轴线并具有径向减小部分的轴。 电机还包括固定到轴上的极片,用于绕其旋转轴线旋转,极片限定穿过其中的轴向孔。 此外,电机包括在轴的径向减小部分中围绕轴定位的构件和来自位于径向减小部分的轴向孔的材料。