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    • 1. 发明授权
    • Roll-to-roll method and system for micro-replication of a pattern of large relief three-dimensional microstructures
    • 用于微复制的大型浮雕三维微结构的卷对卷方法和系统
    • US08114248B2
    • 2012-02-14
    • US11649428
    • 2007-01-03
    • Kang LeeNanda NathanEngin ArikThomas ForresterTomasz JannsonEdward M. KaiserKevin H. Yu
    • Kang LeeNanda NathanEngin ArikThomas ForresterTomasz JannsonEdward M. KaiserKevin H. Yu
    • B29C65/02B29C65/52B29C65/56B32B37/10B32B37/14B32B37/26B32B38/06B32B38/10B29C65/54B32B37/02B32B37/04
    • G02B5/0231B29C39/148B29C39/18G02B5/0221G02B5/0268G02B5/045Y10T156/1168Y10T156/1174Y10T156/1195
    • A method and system referred to as PALM (Patterning by Adhesive of Large Relief Three-Dimensional Microstructures) with large reliefs exceeding 1 μm and being as large as 100 μm. The microstructures can be either deterministic (such as microprisms), or random (such as diffusers), the first obtained by copying an original supermaster, and latter obtained by copying a laser speckle pattern. The master process entails copying a supermaster into the form of the microstructure constituting a pattern on the patterning cylinder (called a drum), to be then continuously multiplied in the PALM system, in a continuous roll-to-roll web process. The latter method, together with the related system, is the subject of this invention. The rolls continuously repeat the master pattern, copying by adhesive with large viscosity on acrylic (hybrid) as well as by a monolithic process. The monolithic process can be accomplished using temperature and pressure, or by UV-cured polymerization. Therefore, the invention comprises three alternative processes: one, hybrid (adhesive on acrylic), and two monolithic ones. In the PALM (hybrid) process, an epoxy is wet-coated on film substrates such as polycarbonate (PC), polyester (PET), (PE), or other flexible material. The adhesive, in liquid form, is applied to the substrate by a self-metered coating sub-process. In the present invention, the adhesive is used for forming the microstructure pattern. The microstructure pattern is replicated from a master roll or image drum onto a coating roll.
    • 一种称为PALM(大型浮雕三维微结构的粘合剂图案化)的方法和系统,具有超过1μm并且大至100μm的大浮雕。 微结构可以是确定性的(例如微棱镜)或随机的(如扩散器),这是通过复制原始超高分子获得的,而后者是通过复制激光斑纹图案获得的。 主处理过程需要将超高分子复制到构图图案化圆筒(称为滚筒)上的图案的微结构的形式中,然后在连续的卷对卷网过程中在PALM系统中连续地倍增。 后一种方法与相关系统一起是本发明的主题。 辊连续重复主图案,通过丙烯酸(混合)上的粘度大的粘合剂以及通过单片工艺复印。 整体方法可以使用温度和压力,或通过UV固化聚合来完成。 因此,本发明包括三种可选方法:一种,混合型(丙烯酸粘合剂)和两种单片。 在PALM(混合)方法中,将环氧树脂湿式涂覆在诸如聚碳酸酯(PC),聚酯(PET),(PE)或其它柔性材料的薄膜基材上。 液体形式的粘合剂通过自动计量涂层子方法施加到基底上。 在本发明中,粘合剂用于形成微结构图案。 将微结构图案从主辊或图像鼓复制到涂布辊上。
    • 2. 发明申请
    • Roll-to-roll method and system for micro-replication of a pattern of large relief three-dimensional microstructures
    • 用于微复制的大型浮雕三维微结构的卷对卷方法和系统
    • US20080156421A1
    • 2008-07-03
    • US11649428
    • 2007-01-03
    • Kang LeeNanda NathanEngin ArikThomas ForresterTomasz JannsonEdward M. KaiserKevin H. Yu
    • Kang LeeNanda NathanEngin ArikThomas ForresterTomasz JannsonEdward M. KaiserKevin H. Yu
    • B32B37/12
    • G02B5/0231B29C39/148B29C39/18G02B5/0221G02B5/0268G02B5/045Y10T156/1168Y10T156/1174Y10T156/1195
    • A method and system referred to as PALM (Patterning by Adhesive of Large Relief Three-Dimensional Microstructures) with large reliefs exceeding 1 μm and being as large as 100 μm. The microstructures can be either deterministic (such as microprisms), or random (such as diffusers), the first obtained by copying an original supermaster, and latter obtained by copying a laser speckle pattern. The master process entails copying a supermaster into the form of the microstructure constituting a pattern on the patterning cylinder (called a drum), to be then continuously multiplied in the PALM system, in a continuous roll-to-roll web process. The latter method, together with the related system, is the subject of this invention. The rolls continuously repeat the master pattern, copying by adhesive with large viscosity on acrylic (hybrid) as well as by a monolithic process. The monolithic process can be accomplished using temperature and pressure, or by UV-cured polymerization. Therefore, the invention comprises three alternative processes: one, hybrid (adhesive on acrylic), and two monolithic ones. In the PALM (hybrid) process, an epoxy is wet-coated on film substrates such as polycarbonate (PC), polyester (PET), (PE), or other flexible material. The adhesive, in liquid form, is applied to the substrate by a self-metered coating sub-process. In the present invention, the adhesive is used for forming the microstructure pattern. The microstructure pattern is replicated from a master roll or image drum onto a coating roll.
    • 一种称为PALM(大型浮雕三维显微结构的图案化)的方法和系统,其具有超过1um的大浮雕并且大至100mum。 微结构可以是确定性的(例如微棱镜)或随机的(如扩散器),这是通过复制原始超高分子获得的,而后者是通过复制激光斑纹图案获得的。 主处理过程需要将超高分子复制到构图图案化圆筒(称为滚筒)上的图案的微结构的形式中,然后在连续的卷对卷网过程中在PALM系统中连续地倍增。 后一种方法与相关系统一起是本发明的主题。 辊连续重复主图案,通过丙烯酸(混合)上的粘度大的粘合剂以及通过单片工艺复印。 整体方法可以使用温度和压力,或通过UV固化聚合来完成。 因此,本发明包括三种可选方法:一种,混合型(丙烯酸粘合剂)和两种单片。 在PALM(混合)方法中,将环氧树脂湿式涂覆在诸如聚碳酸酯(PC),聚酯(PET),(PE)或其它柔性材料的薄膜基材上。 液体形式的粘合剂通过自动计量涂层子方法施加到基底上。 在本发明中,粘合剂用于形成微结构图案。 将微结构图案从主辊或图像鼓复制到涂布辊上。