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1. 发明授权

US08226394B2 Optical molding apparatus and optical molding method 失效
标题翻译：光学成型设备和光学成型方法
公开(公告)号：US08226394B2
公开(公告)日：2012-07-24
申请号：US12354396
申请日：2009-01-15
申请人： Katsuhisa Honda , Nobuhiro Kihara , Junichi Kuzusako
发明人： Katsuhisa Honda , Nobuhiro Kihara , Junichi Kuzusako
IPC分类号： B29C35/08
CPC分类号： B29C64/135 , B33Y30/00 , B33Y40/00
摘要： An optical molding apparatus molds a three-dimensional model by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the three-dimensional model onto a surface of photo-curable resin. The optical molding apparatus includes a container that contains the photo-curable resin, a movable stage that is movable in a direction orthogonal to the surface of the photo-curable resin, an optical system that emits the light onto the surface of the photo-curable resin contained in the container so as to form each cured layer on the movable stage, and a discharging mechanism that performs a discharging operation for discharging new photo-curable resin onto a surface of each cured layer formed on the movable stage before stacking a subsequent cured layer.
摘要翻译：光学成型装置通过堆叠固化层来模制三维模型。通过根据三维模型的横截面形状的数据将光照射到光固化树脂的表面上，形成各固化层。光学成型装置包括容纳有光固化树脂的容器，可在与光固化树脂的表面正交的方向上移动的活动台，将光照射到光固化树脂的表面上的光学系统包含在容器中的树脂，以便在可移动台上形成每个固化层;以及排出机构，其在堆叠后续固化后执行将新的光固化树脂排出到形成在可移动台上的每个固化层的表面上的排出操作层。

2. 发明授权

US08454879B2 Optical shaping apparatus and optical shaping method 失效
标题翻译：光学成形设备和光学成形方法
公开(公告)号：US08454879B2
公开(公告)日：2013-06-04
申请号：US12326343
申请日：2008-12-02
申请人： Junichi Kuzusako , Nobuhiro Kihara , Katsuhisa Honda
发明人： Junichi Kuzusako , Nobuhiro Kihara , Katsuhisa Honda
IPC分类号： B29C35/08
CPC分类号： B29C64/135 , B33Y30/00 , B33Y50/00
摘要： An optical shaping apparatus includes: an exposing unit for turning on/off irradiation of light to a hardening resin surface for each predetermined unit area to irradiate light collectively on multiple the unit areas with irradiation of light being on; and a scanning unit for irradiating an optical beam with a predetermined diameter to scan the optical beam on the hardening resin surface; with the exposing unit irradiating the light in an area offset by a predetermined number of unit areas toward the inner side than the unit areas overlapped with the profile line of the cross-sectional-shaped data on the hardening resin surface; and with the scanning unit scanning an optical beam having a first diameter along a center line offset from the profile line of the cross-sectional-shaped data, and scanning an optical beam having a second diameter shorter than the first diameter along the inner side of the profile line.
摘要翻译：一种光学成形设备，包括：曝光单元，用于对每个预定单位面积的光照射到硬化树脂表面，以便在照射光的同时将光集中地照射在多个单元区域上; 以及扫描单元，用于照射具有预定直径的光束以扫描硬化树脂表面上的光束; 其中所述曝光单元将所述光照射到与所述硬化树脂表面上的横截面数据的轮廓线重叠的单位面积相对于内侧偏移预定数量的单位面积的区域; 并且扫描单元沿着与截面形状数据的轮廓线偏移的中心线扫描具有第一直径的光束，并沿着第一直径的内侧扫描具有比第一直径短的第二直径的光束轮廓线。

3. 发明申请

US20090184444A1 OPTICAL MOLDING APPARATUS AND OPTCIAL MOLDING METHOD 失效
标题翻译：光学成型设备和光学成型方法
公开(公告)号：US20090184444A1
公开(公告)日：2009-07-23
申请号：US12354396
申请日：2009-01-15
申请人： Katsuhisa Honda , Nobuhiro Kihara , Junichi Kuzusako
发明人： Katsuhisa Honda , Nobuhiro Kihara , Junichi Kuzusako
IPC分类号： B29C35/08 , B29C41/22
CPC分类号： B29C64/135 , B33Y30/00 , B33Y40/00
摘要： An optical molding apparatus molds a three-dimensional model by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the three-dimensional model onto a surface of photo-curable resin. The optical molding apparatus includes a container that contains the photo-curable resin, a movable stage that is movable in a direction orthogonal to the surface of the photo-curable resin, an optical system that emits the light onto the surface of the photo-curable resin contained in the container so as to form each cured layer on the movable stage, and a discharging mechanism that performs a discharging operation for discharging new photo-curable resin onto a surface of each cured layer formed on the movable stage before stacking a subsequent cured layer.
摘要翻译：光学成型装置通过堆叠固化层来模制三维模型。通过根据三维模型的横截面形状的数据将光照射到光固化树脂的表面上，形成各固化层。光学成型装置包括容纳有光固化树脂的容器，可在与光固化树脂的表面正交的方向上移动的活动台，将光照射到光固化树脂的表面上的光学系统包含在容器中的树脂，以便在可移动台上形成每个固化层;以及排出机构，其在堆叠后续固化后执行将新的光固化树脂排出到形成在可移动台上的每个固化层的表面上的排出操作层。

4. 发明申请

US20120205826A1 OPTICAL MOLDING APPARATUS AND OPTICAL MOLDING METHOD 审中-公开
标题翻译：光学成型设备和光学成型方法
公开(公告)号：US20120205826A1
公开(公告)日：2012-08-16
申请号：US13453570
申请日：2012-04-23
申请人： Katsuhisa Honda , Nobuhiro Kihara , Junichi Kuzusako
发明人： Katsuhisa Honda , Nobuhiro Kihara , Junichi Kuzusako
IPC分类号： G02B1/12
CPC分类号： B29C64/135 , B33Y30/00 , B33Y40/00
摘要： An optical molding apparatus that molds a three-dimensional model by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the three-dimensional model onto a surface of photo-curable resin. The optical molding apparatus includes a container that contains the photo-curable resin, a movable stage that is movable in a direction orthogonal to the surface of the photo-curable resin, an optical system that emits the light onto the surface of the photo-curable resin contained in the container so as to form each cured layer on the movable stage, and a discharging mechanism that performs a discharging operation for discharging new photo-curable resin onto a surface of each cured layer formed on the movable stage before stacking a subsequent cured layer.
摘要翻译：一种通过堆叠固化层来模制三维模型的光学模制装置。通过根据三维模型的横截面形状的数据将光照射到光固化树脂的表面上，形成各固化层。光学成型装置包括容纳有光固化树脂的容器，可在与光固化树脂的表面正交的方向上移动的活动台，将光照射到光固化树脂的表面上的光学系统包含在容器中的树脂，以便在可移动台上形成每个固化层;以及排出机构，其在堆叠后续固化后执行将新的可光固化树脂排出到形成在可移动台上的每个固化层的表面上的排放操作层。

5. 发明授权

US08142179B2 Stereolithography apparatus 失效
标题翻译：立体光刻仪
公开(公告)号：US08142179B2
公开(公告)日：2012-03-27
申请号：US12327076
申请日：2008-12-03
申请人： Nobuhiro Kihara , Junichi Kuzusako , Katsuhisa Honda
发明人： Nobuhiro Kihara , Junichi Kuzusako , Katsuhisa Honda
IPC分类号： B29C35/08 , B28B1/16
CPC分类号： B29C64/135 , B29C64/124 , B33Y30/00
摘要： A stereolithography apparatus that is configured to fabricate a three-dimensional model by forming a cured layer by irradiating an interface of a photocurable resin with light corresponding to sectional data of the three-dimensional model and stacking the cured layers includes a container holding the photocurable resin and having a constraining window configured to constrain the interface of the photocurable resin; a vertical movement table movable in a vertical direction orthogonal to the interface of the photocurable resin; an optical system configured to form the cured layer between the vertical movement table and the constraining window by irradiating the interface of the photocurable resin with light through the constraining window; and a position constraining mechanism configured to substantially flatten the constraining window by applying a force to the constraining window from the outside of the container when the cured layer is formed by the optical system.
摘要翻译：一种立体光刻设备，其被配置为通过用与光致固化树脂的界面照射对应于三维模型的剖面数据的光形成固化层并堆叠固化层来制造三维模型包括容纳光固化树脂的容器并具有限制所述可光固化树脂的界面的约束窗口; 可垂直于光固化树脂的界面的垂直方向移动的垂直移动台; 光学系统，被配置为通过将光可固化树脂的界面通过约束窗照射光而在垂直运动台和约束窗之间形成固化层; 以及位置限制机构，其构造成当由所述光学系统形成所述固化层时，通过从所述容器的外部向所述约束窗施加力，使所述约束窗大致平坦化。

6. 发明申请

US20110001272A1 OPTICAL MOLDING APPARATUS AND OPTICAL MOLDING METHOD 审中-公开
标题翻译：光学成型设备和光学成型方法
公开(公告)号：US20110001272A1
公开(公告)日：2011-01-06
申请号：US12882312
申请日：2010-09-15
申请人： Katsuhisa Honda , Nobuhiro Kihara , Junichi Kuzusako
发明人： Katsuhisa Honda , Nobuhiro Kihara , Junichi Kuzusako
IPC分类号： B29C35/08
CPC分类号： B29C64/135 , B33Y30/00 , B33Y40/00
摘要： An optical molding apparatus molds a three-dimensional model by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the three-dimensional model onto a surface of photo-curable resin. The optical molding apparatus includes a container that contains the photo-curable resin, a movable stage that is movable in a direction orthogonal to the surface of the photo-curable resin, an optical system that emits the light onto the surface of the photo-curable resin contained in the container so as to form each cured layer on the movable stage, and a discharging mechanism that performs a discharging operation for discharging new photo-curable resin onto a surface of each cured layer formed on the movable stage before stacking a subsequent cured layer.
摘要翻译：光学成型装置通过堆叠固化层来模制三维模型。通过根据三维模型的横截面形状的数据将光照射到光固化树脂的表面上，形成各固化层。光学成型装置包括容纳有光固化树脂的容器，可在与光固化树脂的表面正交的方向上移动的活动台，将光照射到光固化树脂的表面上的光学系统包含在容器中的树脂，以便在可移动台上形成每个固化层;以及排出机构，其在堆叠后续固化后执行将新的光固化树脂排出到形成在可移动台上的每个固化层的表面上的排出操作层。

7. 发明申请

US20090175977A1 OPTICAL MOLDING APPARATUS, OPTICAL MOLDING METHOD, AND OPTICALLY MOLDED PRODUCT 失效
标题翻译：光学成型设备，光学成型方法和光学成型产品
公开(公告)号：US20090175977A1
公开(公告)日：2009-07-09
申请号：US12348969
申请日：2009-01-06
申请人： Junichi Kuzusako , Nobuhiro Kihara , Katsuhisa Honda
发明人： Junichi Kuzusako , Nobuhiro Kihara , Katsuhisa Honda
IPC分类号： B29C35/08
CPC分类号： B29C64/106 , B29C2035/0827 , B29C2035/0838 , B33Y30/00 , B33Y50/02
摘要： An optical molding apparatus molds an optically molded product by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the optically molded product onto a surface of photo-curable resin. The optical molding apparatus includes an exposing unit and an exposure control unit. The exposing unit performs exposure on the photo-curable resin for each of small work areas that are defined by dividing an overall work area, which is where an optical molding operation is performed, into a plurality of areas. The exposure control unit controls an exposure condition of the exposing unit for each of the small work areas and allows the exposure to be performed collectively on multiple layers' worth of the photo-curable resin in a predetermined one of the small work areas.
摘要翻译：光学成型装置通过堆叠固化层来模制光学模制产品。每个固化层通过根据光学模制产品的横截面形状数据将光照射到光固化树脂的表面上而形成。光学成型设备包括曝光单元和曝光控制单元。曝光单元对通过将进行光学成型操作的整个工作区域分割成多个区域而定义的每个小工作区域对光固化树脂进行曝光。曝光控制单元控制每个小作业区域的曝光单元的曝光条件，并允许在预定的一个小工作区域中对多层价值的光固化树脂进行共同的曝光。

8. 发明授权

US08348655B2 Optical molding apparatus, optical molding method, and optically molded product 失效
标题翻译：光学成型设备，光学成型方法和光学模制产品
公开(公告)号：US08348655B2
公开(公告)日：2013-01-08
申请号：US12348969
申请日：2009-01-06
申请人： Junichi Kuzusako , Nobuhiro Kihara , Katsuhisa Honda
发明人： Junichi Kuzusako , Nobuhiro Kihara , Katsuhisa Honda
IPC分类号： B29C35/08 , G06F17/50
CPC分类号： B29C64/106 , B29C2035/0827 , B29C2035/0838 , B33Y30/00 , B33Y50/02
摘要： An optical molding apparatus molds an optically molded product by stacking cured layers. Each cured layer is formed by emitting light according to cross-sectional-shape data of the optically molded product onto a surface of photo-curable resin. The optical molding apparatus includes an exposing unit and an exposure control unit. The exposing unit performs exposure on the photo-curable resin for each of small work areas that are defined by dividing an overall work area, which is where an optical molding operation is performed, into a plurality of areas. The exposure control unit controls an exposure condition of the exposing unit for each of the small work areas and allows the exposure to be performed collectively on multiple layers' worth of the photo-curable resin in a predetermined one of the small work areas.
摘要翻译：光学成型装置通过堆叠固化层来模制光学模制产品。每个固化层通过根据光学模制产品的横截面形状数据将光照射到光固化树脂的表面上而形成。光学成型设备包括曝光单元和曝光控制单元。曝光单元对通过将进行光学成型操作的整个工作区域分割成多个区域而定义的每个小工作区域对光固化树脂进行曝光。曝光控制单元控制每个小作业区域的曝光单元的曝光条件，并允许在预定的一个小工作区域中对多层价值的光固化树脂进行共同的曝光。

9. 发明授权

US07670541B2 Optical shaping apparatus and optical shaping method 有权
标题翻译：光学成形设备和光学成形方法
公开(公告)号：US07670541B2
公开(公告)日：2010-03-02
申请号：US12326290
申请日：2008-12-02
申请人： Junichi Kuzusako , Nobuhiro Kihara , Katsuhisa Honda
发明人： Junichi Kuzusako , Nobuhiro Kihara , Katsuhisa Honda
IPC分类号： B29C35/04 , B29C35/08 , B28B17/00 , G06F19/00
CPC分类号： B29C64/135 , B29C64/124 , B33Y50/00
摘要： The cross-sectional shape data of a three-dimensional model is divided according to work small areas obtained by dividing a work entire area where optical shaping work is performed into a plurality of areas, and work small area data which is cross-sectional shape data corresponding to said work small areas is generated. Also, the work small area data is enlarged with offset width based on the contracting ratio of a light hardening resin, and areas, which are wider than the work small areas on the surface of the light hardening resin by the offset width, are subjected to one-shot exposure based on the enlarged work small area data to form a hardening layer for each of the work small areas. The present invention can be applied to, for example, an optical shaping apparatus.
摘要翻译：根据通过将进行光学成形作业的工作区域分割成多个区域而获得的工作小区域，划分三维模型的横截面形状数据，并将作为横截面形状数据的小区域数据对应于所述工作小区域产生。此外，基于光硬化树脂的收缩率，以偏移宽度扩大工作小区域数据，并且将比光硬化树脂表面上的工作小区域宽的偏移宽度的区域进行基于放大工作小区域数据的单次曝光，为每个工作小区域形成硬化层。本发明可以应用于例如光学成形装置。

10. 发明申请

US20090142436A1 OPTICAL SHAPING APPARATUS AND OPTICAL SHAPING METHOD 失效
标题翻译：光学形状设备和光学形状方法
公开(公告)号：US20090142436A1
公开(公告)日：2009-06-04
申请号：US12326343
申请日：2008-12-02
申请人： Junichi Kuzusako , Nobuhiro Kihara , Katsuhisa Honda
发明人： Junichi Kuzusako , Nobuhiro Kihara , Katsuhisa Honda
IPC分类号： B28B17/00 , B29D11/00
CPC分类号： B29C64/135 , B33Y30/00 , B33Y50/00
摘要： An optical shaping apparatus includes: an exposing unit for turning on/off irradiation of light to a hardening resin surface for each predetermined unit area to irradiate light collectively on multiple the unit areas with irradiation of light being on; and a scanning unit for irradiating an optical beam with a predetermined diameter to scan the optical beam on the hardening resin surface; with the exposing unit irradiating the light in an area offset by a predetermined number of unit areas toward the inner side than the unit areas overlapped with the profile line of the cross-sectional-shaped data on the hardening resin surface; and with the scanning unit scanning an optical beam having a first diameter along a center line offset from the profile line of the cross-sectional-shaped data, and scanning an optical beam having a second diameter shorter than the first diameter along the inner side of the profile line.
摘要翻译：一种光学成形设备，包括：曝光单元，用于对每个预定单位面积的光照射到硬化树脂表面，以便在照射光的同时将光集中地照射在多个单元区域上; 以及扫描单元，用于照射具有预定直径的光束以扫描硬化树脂表面上的光束; 其中所述曝光单元将所述光照射到与所述硬化树脂表面上的横截面数据的轮廓线重叠的单位面积相对于内侧偏移预定数量的单位面积的区域; 并且扫描单元沿着与截面形状数据的轮廓线偏移的中心线扫描具有第一直径的光束，并沿着第一直径的内侧扫描具有比第一直径短的第二直径的光束轮廓线。

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