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    • 3. 发明授权
    • Injection molding process using a pair of reservoirs and an injection device
    • 注射成型工艺使用一对储存器和注射装置
    • US06576179B1
    • 2003-06-10
    • US09613283
    • 2000-07-10
    • Masaharu AbeHiroshi YamamotoKyoichi Nakamura
    • Masaharu AbeHiroshi YamamotoKyoichi Nakamura
    • B29C4554
    • B29C45/542B29C45/50B29C2045/466
    • An injection-molding process including kneading functional particles with a binder resin in a kneader, temporarily storing the kneaded material supplied from the kneader in a reservoir device and feeding the kneaded material stored in the reservoir device to an injection device, the reservoir device including a pair of reservoirs, the kneaded material stored in one reservoir device is fed to the injection device where the kneaded material is then injection-molded, and simultaneously the kneaded material is fed from the kneader to another reservoir device and stored in it. Then, the kneaded material stored in the other reservoir device is fed to the injection device where the kneaded material is then injection-molded, and simultaneously the kneaded material is fed from the kneader to the one reservoir device and stored in it, so that the injection molding process is conducted by alternately repeating the above steps by switching operations. This injection-molding process is capable of producing a molded product of uniform quality by preventing feed pressure of the kneaded material fed to an injection device from being transmitted to the kneader.
    • 一种注射成型方法,包括在捏合机中将功能性颗粒与粘合剂树脂捏合,将从捏合机供给的捏合材料临时储存在储存装置中,并将储存在储存装置中的捏合材料进料到注射装置,该储存装置包括 存储在一个贮存器中的捏合物料被供给到注射装置,在该注入装置中捏合的材料然后被注射成型,同时将捏合的材料从捏合机进料到另一储存装置并储存在其中。 然后,将存储在另一个储存装置中的捏合物供给到注射装置,在该装置中捏合材料然后注射成型,同时将捏合材料从捏合机供给到一个储存装置并储存在其中, 通过切换操作交替重复上述步骤进行注射成型工艺。 这种注射成型工艺能够通过防止供给到注射装置的捏合材料的进料压力传递到捏合机来产生质量均匀的模制产品。
    • 5. 发明授权
    • Process for preparing pre-expanded particles of thermoplastic resin
    • 制备热塑性树脂预发泡颗粒的方法
    • US4748191A
    • 1988-05-31
    • US8885
    • 1987-01-30
    • Kyoichi Nakamura
    • Kyoichi Nakamura
    • C08J9/22B29C44/34C08J9/16
    • B29C44/3461B29K2023/00
    • In a process for preparing pre-expanded particles of a thermoplastic resin which comprises releasing into a low pressure zone an aqueous dispersion of thermoplastic resin particles containing a volatile blowing agent, the dispersion being maintained at an elevated temperature under pressure in a pressure vessel, the improvement which comprises releasing the dispersion through an orifice having a ratio of the length to the average diameter of 4 to 100. According to the present invention, the pre-expanded particles having cells which are uniform in diameter and have an average dimeter of not less than 200 .mu.m can be obtained, and therefore the articles molded in a mold from the pre-expanded particles are small in the shrinkage and strain, are excellent in the appearance, and are increased in the productivity. Accordingly, the molded articles are utilizable for use of shock absorbing, wrapping materials or structural material such as impact-absorbing materials for cars which requires excellent dimensional precision and heat insulating building materials.
    • 在制备热塑性树脂的预发泡颗粒的方法中,其包括将包含挥发性发泡剂的热塑性树脂颗粒的水分散体释放到低压区域,所述分散体在压力容器中在升高的温度下保持在压力下, 改进包括通过具有长度与平均直径之比为4至100的孔口释放分散体。根据本发明,具有直径均匀且平均粒径小于等于10埃的细孔的预发泡颗粒 可以获得200μm以上,因此,从预发泡粒子在模具中成型的制品的收缩和应变小,外观优异,生产率提高。 因此,模制品可用于减震,包装材料或结构材料,例如需要优异的尺寸精度和隔热建筑材料的汽车冲击吸收材料。
    • 10. 发明授权
    • Apparatus for preparing pre-expanded thermoplastic resins
    • 用于制备预发泡热塑性树脂的装置
    • US4687641A
    • 1987-08-18
    • US720820
    • 1985-04-08
    • Hirofumi MaedaKyoichi NakamuraHisatoshi Fukui
    • Hirofumi MaedaKyoichi NakamuraHisatoshi Fukui
    • B29C44/34C08J9/228C08J11/02C08J9/18B01J10/00
    • B29C44/3461C08J11/02C08J9/228Y10S264/09
    • A process and apparatus for preparing pre-expanded particles of a thermoplastic resin which comprises; heating under an elevated pressure an aqueous dispersion comprising thermoplastic resin particles containing a volatile foaming agent and an aqueous medium in a pressure vessel; releasing the dispersion from the pressure vessel into a space within a sealed low-pressure vessel wherein the pressure is lower than that in the pressure vessel, whereby expanding the thermoplastic resin particles to give pre-expanded particles; and simultaneously recovering the foaming agent volatilized from the thermoplastic resin particles by discharging the foaming agent out of the space in the low-pressure vessel with controlling the pressure in the low-pressure vessel to substantially a given pressure. According to the process, the release of the volatile foaming agent into the air is prevented.
    • 一种制备热塑性树脂预发泡颗粒的方法和装置,包括: 在高压下加热包含在压力容器中含有挥发性发泡剂和水性介质的热塑性树脂颗粒的水分散体; 将分散体从压力容器释放到密封的低压容器内的空间,其中压力低于压力容器中的压力,由此使热塑性树脂颗粒膨胀以产生预发泡颗粒; 同时通过将低压容器内的压力控制在基本给定的压力下,将发泡剂从低压容器的空间排出,同时回收从热塑性树脂颗粒挥发的发泡剂。 根据该方法,可以防止挥发性发泡剂向空气中的释放。