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    • 6. 发明授权
    • Consumable electrode electroslag refining feed systems and methods
    • 消耗电极电渣精炼进料系统及方法
    • US06375702B1
    • 2002-04-23
    • US09511196
    • 2000-02-23
    • Bruce Alan KnudsenRobert John ZabalaMark Gilbert BenzWilliam Thomas Carter, Jr.
    • Bruce Alan KnudsenRobert John ZabalaMark Gilbert BenzWilliam Thomas Carter, Jr.
    • C22B918
    • C22B9/18
    • A consumable electrode feed system for a refining system provides consumable electrodes to a refining system. The consumable electrode feed system comprises a side feed device that feeds consumable electrodes to a refining system in a first direction; a refining feed device that feeds consumable electrodes to a refining system in a second direction, in which the second direction being generally orthogonal to the first direction; and a connection system for connecting fed consumable electrodes to each other. The consumable electrode feed system allows for a predetermined amount of a consumable electrode to be refined in the refining system, and can position another consumable electrode above a previously fed consumable electrode. The connecting system then can connect a fed consumable electrode to a previously fed consumable electrode thus avoiding refining operation.
    • 用于精炼系统的消耗性电极馈送系统为精炼系统提供消耗电极。 所述消耗电极馈送系统包括侧向馈送装置,其沿着第一方向将消耗电极馈送到精炼系统; 精炼进给装置,其将消耗电极沿第二方向向精炼系统供给,其中所述第二方向大致垂直于所述第一方向; 以及用于将馈电的可消耗电极彼此连接的连接系统。 可消耗电极馈送系统允许在精炼系统中精炼预定量的可消耗电极,并且可以将另一个可消耗电极定位在先前馈送的消耗电极之上。 连接系统然后可以将馈电的消耗电极连接到先前馈入的可消耗电极,从而避免精炼操作。
    • 8. 发明授权
    • Method for controlling flux concentration in guide tubes
    • 控制导管中通量浓度的方法
    • US06358297B1
    • 2002-03-19
    • US09474419
    • 1999-12-29
    • Robert John ZabalaHoward Roscoe Hart, Jr.Mark Gilbert BenzBruce Alan KnudsenWilliam Thomas Carter, Jr.Russell Scott Miller
    • Robert John ZabalaHoward Roscoe Hart, Jr.Mark Gilbert BenzBruce Alan KnudsenWilliam Thomas Carter, Jr.Russell Scott Miller
    • C22B918
    • C22B9/18
    • A method for controlling electromagnetic flux concentration in a discharge guide tube for a metal refining apparatus is provided. The discharge guide tube comprises a base plate, an extension, a central orifice that extends through the extension from a source of liquid metal to an outlet in the discharge guide tube for directing a stream of metal therethrough, and an interior discharge guide tube flux concentration configuration; an induction heater system that generates an electromagnetic field in the discharge guide tube, the induction heater system being disposed on the extension with a gap defined therebetween, the induction heater system and the discharge guide tube being capable of relative vertical movement and subsequent positions with respect to each other with the gap being essentially constant. The method for providing electromagnetic flux concentration comprises providing current to the induction heater system; generating an electromagnetic field resulting from the step of providing current; and directing an electromagnetic flux to the central orifice at locations defined by the interior discharge guide tube. The step of generating an electromagnetic flux also generates heat and the step of generating heat provides a control of the flow of the stream of metal in its liquidus condition. The electromagnetic field is applied at a substantially constant level regardless of the relative vertical movement and subsequent positions between the induction heater system and the discharge guide tube.
    • 提供了一种用于控制用于金属精炼装置的排放导管中的电磁通量浓度的方法。 排出导管包括基板,延伸部,中心孔,其从液态金属源延伸到排出引导管中的出口,用于引导金属流通过其中,并且内部排出导管通量集中 组态; 感应加热器系统,其在所述排出导管中产生电磁场,所述感应加热器系统设置在所述延伸部上,其间限定有间隙,所述感应加热器系统和所述排出导管能够相对垂直移动, 彼此之间的间隙基本上是恒定的。 提供电磁通量浓度的方法包括向感应加热器系统提供电流; 产生由提供电流的步骤产生的电磁场; 以及在由所述内部排放导管限定的位置处将电磁通量引导到所述中心孔口。 产生电磁通量的步骤也产生热量,产生热量的步骤提供金属流在其液相线条件下的流动的控制。 电磁场以基本恒定的水平施加,而不管感应加热器系统和排放导管之间的相对垂直运动和随后的位置如何。
    • 10. 发明授权
    • Casting systems and methods with auxiliary cooling onto a liquidus portion of a casting
    • 铸造系统和方法,辅助冷却到铸件的液相部分
    • US06427752B1
    • 2002-08-06
    • US09496752
    • 2000-02-03
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaBruce Alan Knudsen
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaBruce Alan Knudsen
    • B22D2300
    • B22D23/10C22B9/18
    • A casting system with auxiliary cooling onto a liquidus portion of the casting can produce a metal casting that comprises a fine-grain, homogeneous microstructure. The microstructure is essentially oxide- and sulfide-free, segregation defect free, and essentially free of voids caused by air entrapped during solidification of the metal from a liquidus state to a solid state. The casting system with auxiliary cooling onto a liquidus portion of the casting can comprises an electroslag refining system as a source of liquid metal; a nucleated casting system; and at least one cooling system that supplies coolant onto a liquidus portion of the casting. The liquidus portion of the casting is cooled in a manner sufficient to provide a casting microstructure that comprises a fine-grain, homogeneous microstructure that is essentially oxide- and sulfide-free, segregation defect free, and essentially free of voids caused by air entrapped during solidification from a liquidus state to a solid state.
    • 具有辅助冷却到铸件的液相部分上的铸造系统可以产生包括细晶粒均匀微观结构的金属铸件。 微结构基本上是无氧化物和无硫化物,偏析缺陷,并且基本上不含金属由液相状态固化至固态时由空气夹带而引起的空隙。 具有辅助冷却到铸件的液相部分上的铸造系统可以包括作为液态金属源的电渣精炼系统; 成核铸造系统; 以及将冷却剂供应到铸件的液相部分上的至少一个冷却系统。 铸件的液相部分以足以提供铸造微观结构的方式被冷却,该铸造微结构包括基本上不含氧化物和无硫化物的偏析缺陷,并且基本上没有由空气截留的空隙 从液相状态到固态的固化。