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    • 1. 发明申请
    • FLUID COOLING DURING HOT-BLOW-FORMING OF METAL SHEETS AND TUBES
    • 在金属片和管的热成型过程中的流体冷却
    • US20110239721A1
    • 2011-10-06
    • US12754686
    • 2010-04-06
    • Jon T. CarterRavi VermaPaul E. Krajewski
    • Jon T. CarterRavi VermaPaul E. Krajewski
    • B21D26/02B23Q11/10
    • B21D26/021
    • Metal sheets and thin-wall metal tubes may be heated to a hot working temperature and transformed by a hot-blow-forming step to achieve shapes, difficult to attain, without excessive thinning or strain causing damage to the workpiece based on the inherent formability of the metal alloy. The stages of forming of the intended shape in the metal workpiece are analyzed and workpiece regions of potential damage during forming are identified. Then, during actual forming, these regions of the hot workpiece are selectively cooled with air (or other cooling fluid) to reduce thinning or strain in the critical region(s) and to redistribute this strain to adjacent lower strain areas of the workpiece. This hot-blow-forming practice is particularly useful in attaining complex shapes in workpieces of aluminum-based alloys and magnesium-based alloys.
    • 金属片和薄壁金属管可以被加热到热的工作温度,并且通过热吹塑成型步骤进行变形,以获得难以实现的形状,而不会由于固有的成形性而使过度的变薄或变形导致工件损坏 金属合金。 分析在金属工件中形成预期形状的阶段,并确定成形期间潜在损伤的工件区域。 然后,在实际成型期间,热空气(或其他冷却流体)的这些区域被选择性地冷却,以减少临界区域的变薄或应变,并将该应变重新分布到工件的相邻下部应变区域。 该热吹制法对于获得铝基合金和镁基合金的工件中的复杂形状特别有用。
    • 3. 发明授权
    • Cleaning dies for hot forming of aluminum sheets
    • 用于铝板热成型的清洁模具
    • US07997110B2
    • 2011-08-16
    • US12362611
    • 2009-01-30
    • Jon T. CarterPaul E. Krajewski
    • Jon T. CarterPaul E. Krajewski
    • B21C43/00B21B45/02
    • B21D26/055B08B7/0014B21D26/021B24C1/003
    • In substantial volume production operations involving hot blow forming or hot stamping of aluminum alloy sheet workpieces, debris largely comprised of particles of aluminum alloy material adheres to critical forming surfaces of the heated steel tools. This debris mars forming surfaces and causes defects in aluminum alloy parts formed against them. Such aluminum-rich debris may be reactively transformed to change its adherent properties and removed from tool surfaces without removing the heated tool from production. In one embodiment, a hot sacrificial magnesium sheet may be formed on the tool(s) to alloy with aluminum debris and carry it from the forming surface.
    • 在涉及铝合金板工件的热吹塑或热冲压的大量生产操作中,主要由铝合金材料颗粒组成的碎屑粘附在加热钢工具的关键成型表面上。 这种碎屑火星形成表面并导致与它们形成的铝合金部件的缺陷。 这种富铝碎屑可以被反应转化以改变其粘附性能并从工具表面除去,而不需要将加热的工具从生产中移除。 在一个实施例中,热牺牲镁片可以形成在工具上以与铝碎屑合金并将其从成形表面传送。
    • 6. 发明申请
    • CLEANING DIES FOR HOT FORMING OF ALUMINUM SHEETS
    • 用于热成型铝板的清洁剂
    • US20100192655A1
    • 2010-08-05
    • US12362611
    • 2009-01-30
    • Jon T. CarterPaul E. Krajewski
    • Jon T. CarterPaul E. Krajewski
    • B21C43/00
    • B21D26/055B08B7/0014B21D26/021B24C1/003
    • In substantial volume production operations involving hot blow forming or hot stamping of aluminum alloy sheet workpieces, debris largely comprised of particles of aluminum alloy material adheres to critical forming surfaces of the heated steel tools. This debris mars forming surfaces and causes defects in aluminum alloy parts formed against them. Such aluminum-rich debris may be reactively transformed to change its adherent properties and removed from tool surfaces without removing the heated tool from production. In one embodiment, a hot sacrificial magnesium sheet may be formed on the tool(s) to alloy with aluminum debris and carry it from the forming surface.
    • 在涉及铝合金板工件的热吹塑或热冲压的大量生产操作中,主要由铝合金材料颗粒组成的碎屑粘附在加热钢工具的关键成型表面上。 这种碎屑火星形成表面并导致与它们形成的铝合金部件的缺陷。 这种富铝碎屑可以被反应转化以改变其粘附性能并从工具表面除去,而不需要将加热的工具从生产中移除。 在一个实施例中,热牺牲镁片可以形成在工具上以与铝碎屑合金并将其从成形表面传送。