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    • 2. 发明授权
    • Process for producing rigid reticulated articles
    • 刚性网状制品的制造方法
    • US06977095B1
    • 2005-12-20
    • US09440144
    • 1999-11-15
    • Jeffrey G. MarxBradley R. HeckendorfJames R. JohnsonJohn Jeffrey Venarsky
    • Jeffrey G. MarxBradley R. HeckendorfJames R. JohnsonJohn Jeffrey Venarsky
    • A61L27/30A61L27/32A61L27/42A61L27/56B05D3/00
    • A61L27/425A61L27/306A61L27/32A61L27/427A61L27/56
    • A process for producing a rigid reticulated article involves coating a reticulated substrate which has open, interconnected porosity with a first dispersion comprising a ceramic or metal powder to form a first coating thereon; drying the coated reticulated substrate; contacting the coated reticulated substrate with one or more additional dispersions in succession to form one or more additional coatings thereon; drying the additional coatings between the steps of contacting; heating the coated reticulated substrate to pyrolyze organic components; and sintering the coated reticulated substrate to form a reticulated article, wherein each dispersion has a viscosity less than that of all preceding dispersions. A rigid reticulated article includes inner, intermediate and outer sintered layers of material in which the inner and outer layers are of different composition and the intermediate layer is a composite of the inner and outer layers.
    • 用于生产刚性网状制品的方法包括用具有开放的互连多孔性的网状基底涂覆包含陶瓷或金属粉末的第一分散体以在其上形成第一涂层; 干燥涂覆的网状基材; 使涂覆的网状基材与一种或多种另外的分散体连续接触以在其上形成一种或多种另外的涂层; 在接触步骤之间干燥附加的涂层; 加热涂覆的网状基底以热解有机组分; 并烧结涂覆的网状基底以形成网状制品,其中每种分散体的粘度小于所有先前分散体的粘度。 刚性网状制品包括材料的内部,中间和外部烧结层,其中内层和外层具有不同的组成,中间层是内层和外层的复合材料。
    • 3. 发明授权
    • Sacrificial insert for injection molding
    • 用于注塑的牺牲插件
    • US06547210B1
    • 2003-04-15
    • US09505962
    • 2000-02-17
    • Jeffrey G. MarxBradley R. HeckendorfBrian L. Norberg
    • Jeffrey G. MarxBradley R. HeckendorfBrian L. Norberg
    • B28B728
    • B22F3/225B22F5/10B22F2005/103B22F2998/00B28B1/24B28B7/342B29C45/4457B29C2045/4464
    • Sacrificial inserts and molds for use in injection molding are disclosed. In one embodiment a sacrificial insert includes a water-insoluble insert which has a melting temperature greater than the injection molding melt temperature of the base material being molded. In another embodiment, a mold includes one or more of: a sacrificial insert configured to form interior features of the object; a sacrificial insert configured to form interior and exterior features of the object; and a combination of a sacrificial insert configured to form exterior features of the object and a tool configured to form interior features of the object. In another embodiment, a multi-shot injection molding process includes: providing a support base containing a tool; injecting a first material into the support base to form an integral tool and sacrificial insert; separating the tool from the sacrificial insert; retaining the sacrificial insert in the support base, or inserting the sacrificial insert into another support base optionally having a further sacrificial insert or tool; injecting a second material into the support base containing the sacrificial insert to form an integral sacrificial insert and molded object; and destructively disengaging the sacrificial insert from the molded object without substantially damaging the molded object. In another embodiment, a sacrificial insert is used to injection mold a metal or ceramic object.
    • 公开了用于注模的牺牲插件和模具。 在一个实施方案中,牺牲插入物包括水不溶性插入物,其熔融温度大于被模塑的基底材料的注塑熔融温度。 在另一个实施例中,模具包括以下中的一个或多个:构造成形成物体的内部特征的牺牲插入件; 被配置为形成所述物体的内部和外部特征的牺牲插入件; 以及构造成形成所述物体的外部特征的牺牲插入件和被配置为形成所述物体的内部特征的工具的组合。 在另一个实施例中,多次注射成型工艺包括:提供包含工具的支撑基座; 将第一材料注入支撑基座以形成整体工具和牺牲插入物; 将工具与牺牲插件分离; 将牺牲插入物保持在支撑基座中,或将牺牲插入物插入另外的支撑底座中,任选地具有另外的牺牲插入件或工具; 将第二材料注入到包含牺牲插入物的支撑基底中以形成整体的牺牲插入物和模制物体; 并且将牺牲插入物与模制物体破坏性地脱离而不会基本上损坏模制物体。 在另一个实施例中,牺牲插入物用于注射模制金属或陶瓷物体。