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    • 6. 发明授权
    • Fabrication of organic solar array for applications in microelectromechanical systems and others
    • 用于微机电系统和其他应用的有机太阳能阵列的制造
    • US08183082B1
    • 2012-05-22
    • US12630398
    • 2009-12-03
    • Jason LewisJian ZhangXiaomei Jiang
    • Jason LewisJian ZhangXiaomei Jiang
    • H01L21/00
    • H01L27/301H01L51/0036H01L51/4253Y10S438/944
    • A method of fabricating organic solar arrays for application in DC power supplies for electrostatic microelectromechanical systems (MEMS) devices. A solar array with 20 miniature cells (as small as 1 mm2) interconnected in series is fabricated and characterized. Photolithography is used to isolate individual cells and output contacts of the array, whereas the thermal-vacuum deposition is employed to make the series connections of the array. With 1 mm2 for single cell and a total device area of 2.2 cm2, the organic solar array based on bulk heterojunction structure of π-conjugated polymers and C60 derivative (6,6)-phenyl C61 butyric acid methyl ester produces an open-circuit voltage of 7.8 V and a short-circuit current of 55 μA under simulated air mass (AM) 1.5 illumination with an intensity of 132 mW/cm2. The present method can be used in the fabrication of microarrays as small as 0.01 mm2. This technology can be used to fabricate a power source that is light-weight and environmentally friendly for small electronic devices, with flexibility and cost-effectiveness.
    • 一种制造用于静电微机电系统(MEMS)装置的直流电源中的有机太阳能阵列的方法。 串联连接的具有20个微型电池(小至1毫米2)的太阳能阵列被制造和表征。 光刻用于隔离单个单元并输出阵列的触点,而采用热真空沉积来形成阵列的串联连接。 对于单电池为1 mm2,总装置面积为2.2 cm2,基于共轭聚合物和C60衍生物(6,6) - 苯基C61丁酸甲酯的本体异质结结构的有机太阳能阵列产生开路 电压为7.8 V,短路电流为55μA,模拟空气质量(AM)为1.5摄氏度,强度为132 mW / cm2。 本方法可用于制造小至0.01mm 2的微阵列。 该技术可用于制造对小型电子设备轻便且环保的电源,具有灵活性和成本效益。
    • 10. 发明申请
    • MASK-STACK-SHIFT METHOD TO FABRICATE ORGANIC SOLAR ARRAY BY SPRAY
    • 用于通过喷涂来织造有机太阳能阵列的掩模移位方法
    • US20160013410A1
    • 2016-01-14
    • US14854608
    • 2015-09-15
    • Evan LafalceJason Erik LewisAdam FlaneryXiaomei Jiang
    • Evan LafalceJason Erik LewisAdam FlaneryXiaomei Jiang
    • H01L51/00H01L51/42H01L51/44
    • H01L51/0003H01L51/0004H01L51/0023H01L51/0037H01L51/4253H01L51/442H01L2251/305H01L2251/308Y02E10/549
    • An all-spray fabrication method for large scale inverted organic solar array is provided. Zinc oxide sol gel solutions and revised layers shorten the fabrication process from 2 days to 5 hours and concurrently improve transparency and visual effect of solar windows, and improve power conversion efficiency over 2× compared to previous devices, due to enhanced device characteristics like increased shunt resistance and fill factor. The method also eliminates human factors such as manual erasing of active layer to make series connections by providing a complete solution processable manufacturing process. The semi-transparency of the solar module allows for applications on windows and windshields. The inventive modules are more efficient than silicon solar cells in artificial light environments, significantly expanding their use in indoor applications. Additionally, these modules can be integrated into soft fabrics such as tents, military back-packs or combat uniforms, providing a highly portable renewable power supply for deployed military forces.
    • 提供了一种大规模倒置有机太阳能电池阵列的全喷射制造方法。 氧化锌溶胶凝胶解决方案和修改的层将制造过程从2天缩短至5小时,同时提高太阳能窗户的透明度和视觉效果,并且与以前的设备相比,提高了功率转换效率超过2倍,这是由于增强的设备特性,如增加分流 电阻和填充因子。 该方法还消除了人为因素,例如手动擦除活性层以通过提供完整的溶液可加工制造工艺来进行串联连接。 太阳能模块的半透明度允许在窗户和挡风玻璃上的应用。 本发明的模块在人造光环境中比硅太阳能电池更有效率,显着扩大了其在室内应用中的使用。 此外,这些模块可以集成到软布,如帐篷,军用背包或战服,为部署的军事力量提供高度便携的可再生电力供应。