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    • 1. 发明授权
    • Method for coating metals by dip autopolymerization
    • 通过浸渍自聚合法涂覆金属的方法
    • US5807612A
    • 1998-09-15
    • US692515
    • 1996-08-06
    • James P. BellXu ZhangRajat Agarwal
    • James P. BellXu ZhangRajat Agarwal
    • B05D1/18B05D7/14B05D7/24C08F2/44C09D4/00C09D157/00H05K3/00H05K3/34B05D3/02
    • B05D7/142C09D4/00H05K3/0079H05K3/3452Y10T428/31692Y10T428/31699
    • A composition and method is described for providing conformal protective or decorative polymer coatings on metals such as aluminum, copper, iron, steel, zinc, and their by dip autopolymerization. In accordance with the present invention, an acidic solution of organic monomer undergoes autopolymerization upon contact with a metal substrate, thereby forming a polymeric coating on the substrate. The method comprises providing the acidic monomer solution, dipping the metal substrate to be coated for a prescribed period of time depending on the thickness of the coating desired, and then removing the substrate from the solution. Importantly, the polymerization requires no application of external driving force, such as thermal or electrical energy. The coatings thus formed are up to 50 microns thick, and conform to the shape of the substrate. These coatings further have uniform thickness, and excellent thermal stability and protective properties. In one preferred embodiment of the present invention, the composition comprises an acidic solution of an organic electron acceptor monomer that undergoes autopolymerization in contact with a metal substrate, thereby forming a polymeric coating on the substrate. In another preferred embodiment of the present invention, the composition comprises an acidic solution of an organic electron acceptor monomer and an organic electron donor monomer that undergo autopolymerization in contact with a metal substrate, thereby forming a polymeric coating on the substrate. Metal-polymer composites are also described.
    • 描述了一种组合物和方法,用于在诸如铝,铜,铁,钢,锌的金属上提供保形或装饰聚合物涂层,并通过浸渍自聚合来进行。 根据本发明,有机单体的酸性溶液在与金属基材接触时经历自聚合,从而在基材上形成聚合物涂层。 该方法包括提供酸性单体溶液,根据所需涂层的厚度将待涂覆的金属基材浸渍规定的时间,然后从溶液中除去基材。 重要的是,聚合不需要外部驱动力,例如热或电能。 如此形成的涂层最多达50微米厚,并且符合基材的形状。 这些涂层还具有均匀的厚度,以及优异的热稳定性和保护性能。 在本发明的一个优选实施方案中,组合物包含与金属基材接触的自聚合的有机电子受体单体的酸性溶液,从而在基材上形成聚合物涂层。 在本发明的另一个优选实施方案中,组合物包含有机电子受体单体和有机电子供体单体的酸性溶液,其经历与金属基材接触的自聚合,从而在基材上形成聚合物涂层。 还描述了金属 - 聚合物复合材料。
    • 6. 发明授权
    • Polymer-coated metal composites by dip autopolymerization
    • 聚合物涂覆的金属复合材料通过浸渍自聚合
    • US06555239B1
    • 2003-04-29
    • US09092212
    • 1998-06-05
    • James P. BellEric ZhangRajat Agarawal
    • James P. BellEric ZhangRajat Agarawal
    • B32B1508
    • B05D7/142C09D4/00H05K3/0079H05K3/3452Y10T428/31692Y10T428/31699C08F220/00
    • A composition and method is described for providing conformal protective or decorative polymer coatings on metals such as aluminum, copper, iron, steel, zinc, and their by dip autopolymerization. In accordance with the present invention, an acidic solution of organic monomer undergoes autopolymerization upon contact with a metal substrate, thereby forming a polymeric coating on the substrate. The method comprises providing the acidic monomer solution, dipping the metal substrate to be coated for a prescribed period of time depending on the thickness of the coating desired, and then removing the substrate from the solution. Importantly, the polymerization requires no application of external driving force, such as thermal or electrical energy. The coatings thus formed are up to 50 microns thick, and conform to the shape of the substrate. These coatings further have uniform thickness, and thermal stability and protective properties. In one preferred embodiment of the present invention, the composition comprises an acidic solution of an organic electron acceptor monomer that undergoes autopolymerization in contact with a metal substrate, thereby forming a polymeric coating on the substrate. In anther preferred embodiment of the present invention, the composition comprises an acidic solution of an organic electron acceptor monomer and an organic electron donor monomer that undergo autopolymerization in contact with a metal substrate, thereby forming a polymeric coating on a substrate. Metal-polymer composites are also described.
    • 描述了一种组合物和方法,用于在诸如铝,铜,铁,钢,锌的金属上提供保形或装饰聚合物涂层,并通过浸渍自聚合来进行。 根据本发明,有机单体的酸性溶液在与金属基材接触时经历自聚合,从而在基材上形成聚合物涂层。 该方法包括提供酸性单体溶液,根据所需涂层的厚度将待涂覆的金属基材浸渍规定的时间,然后从溶液中除去基材。 重要的是,聚合不需要外部驱动力,例如热或电能。 如此形成的涂层最多达50微米厚,并且符合基材的形状。 这些涂层还具有均匀的厚度,以及热稳定性和保护性能。 在本发明的一个优选实施方案中,组合物包含与金属基材接触的自聚合的有机电子受体单体的酸性溶液,从而在基材上形成聚合物涂层。 在本发明的另一个优选实施方案中,组合物包含有机电子受体单体和有机电子供体单体的酸性溶液,其经历与金属基材接触的自聚合,由此在基材上形成聚合物涂层。 还描述了金属 - 聚合物复合材料。
    • 7. 发明授权
    • Polymer-coated metal composites by dip autopolymerization
    • 聚合物涂覆的金属复合材料通过浸渍自聚合
    • US06355354B1
    • 2002-03-12
    • US09251041
    • 1999-02-18
    • James P. BellNicole Baker
    • James P. BellNicole Baker
    • B32B1508
    • C09D4/00B05D7/142B05D7/144H05K3/0079H05K3/3452H05K3/386H05K3/389Y10T428/31663Y10T428/31692Y10T428/31699C08F220/00
    • A composition and method is described for providing conformal protective or decorative polymer coatings on metals such as aluminum, copper, iron, steel, zinc, and their formation by dip autopolymerization. In accordance with the present invention, an acidic solution of organic monomer undergoes autopolymerization upon contact with a metal substrate, thereby forming a polymeric coating on the substrate. The method comprises providing the acidic monomer solution, dipping the metal substrate to be coated for a prescribed period of time depending on the thickness of the coating desired, and then removing the substrate from the solution. Importantly, the polymerization requires no application of external driving force, such as thermal or electrical energy. The coatings thus formed are up to 50 microns thick, and conform to the shape of the substrate. These coatings further have uniform thickness, and excellent thermal stability and protective properties. In one preferred embodiment of the present invention, the composition comprises an acidic solution of an organic electron acceptor monomer that undergoes autopolymerization in contact with a metal substrate, thereby forming a polymeric coating on the substrate. In another preferred embodiment of the present invention, the composition comprises an acidic solution of an organic electron acceptor monomer and an organic electron donor monomer that undergo autopolymerization in contact with a metal substrate, thereby forming a polymeric coating on the substrate. Metal-polymer composites are also described.
    • 描述了一种组合物和方法,用于在诸如铝,铜,铁,钢,锌的金属上提供保形或装饰聚合物涂层,并通过浸渍自聚合形成。 根据本发明,有机单体的酸性溶液在与金属基材接触时经历自聚合,从而在基材上形成聚合物涂层。 该方法包括提供酸性单体溶液,根据所需涂层的厚度将待涂覆的金属基材浸渍规定的时间,然后从溶液中除去基材。 重要的是,聚合不需要外部驱动力,例如热或电能。 如此形成的涂层最多达50微米厚,并且符合基材的形状。 这些涂层还具有均匀的厚度,以及优异的热稳定性和保护性能。 在本发明的一个优选实施方案中,组合物包含与金属基材接触的自聚合的有机电子受体单体的酸性溶液,从而在基材上形成聚合物涂层。 在本发明的另一个优选实施方案中,组合物包含有机电子受体单体和有机电子供体单体的酸性溶液,其经历与金属基材接触的自聚合,从而在基材上形成聚合物涂层。 还描述了金属 - 聚合物复合材料。
    • 9. 发明授权
    • Curable episulfide systems having enhanced adhesion to metal
    • 具有增强的对金属附着力的可溶性环硫系统
    • US06551711B1
    • 2003-04-22
    • US09660938
    • 2000-06-19
    • James P. BellKatsuyuki Tsuchida
    • James P. BellKatsuyuki Tsuchida
    • B32B2738
    • C08G59/1483B32B15/04B32B27/26B32B27/38C08L63/00H05K1/0333Y10T428/31511Y10T428/31678Y10T428/31692C08L81/00
    • A metal-polymer composite comprises a metal and substrate layer disposed on the metal, wherein the substrate layer is formed from a curable thermosetting resin system comprising a curing agent and about 0.1 to 100 weight percent (wt %), preferably about 0.2 to about 80 wt %, more preferably about 0.4 to about 60 wt %, and most preferably about 2 to about 40 wt % of an episulfide, and further wherein the resin system is cured in the presence of the metal. In another embodiment, the thermosetting system comprises about 0.1 to about 50 wt %, preferably about 1 to about 40 wt % and more preferably about 2 to about 30 wt % of at least one episulfide resin, at least one epoxy resin reactive therewith, and a curing agent, wherein the resin system is cured in the presence of a metal, such as a layer of copper or gold. A preferred epoxy resin is the diglycidyl ether of bisphenol A, which is the condensation product of bisphenol A and epichlorohydrin (hereinafter abbreviated “DGEBA”). A preferred episulfide resin is the episulfide analog of the preferred epoxy resin. The two aforementioned thermosetting resin systems find particular utility as protective coatings and adhesives for metals, as well as cured compositions, preferably laminated to metals, to form, for example circuit boards.
    • 金属 - 聚合物复合材料包括设置在金属上的金属和基底层,其中基底层由包含固化剂的可固化热固性树脂体系形成,并且含有约0.1-100重量%(wt%),优选约0.2-约80 重量%,更优选约0.4至约60重量%,最优选约2至约40重量%,并且其中所述树脂体系在金属存在下固化。 在另一个实施方案中,热固性体系包含约0.1至约50重量%,优选约1至约40重量%,更优选约2至约30重量%的至少一种环硫化物树脂,至少一种与其反应的环氧树脂和 固化剂,其中树脂体系在金属如铜或金的层的存在下固化。 优选的环氧树脂是双酚A的二缩水甘油醚,双酚A是双酚A和表氯醇的缩合产物(以下简称为“DGEBA”)。 优选的环硫树脂是优选的环氧树脂的环硫化物类似物。两种上述热固性树脂体系特别用作金属的保护涂层和粘合剂,以及优选层压到金属上的固化组合物,以形成例如电路板。
    • 10. 发明授权
    • Polymer-coated metal composites by dip autopolymerization
    • US06451383B2
    • 2002-09-17
    • US09894794
    • 2001-06-29
    • James P. BellNicole Baker
    • James P. BellNicole Baker
    • B05D302
    • B05D7/144B05D7/142C09D4/00H05K3/0079H05K3/3452H05K3/386H05K3/389C08F220/00
    • A composition and method is described for providing conformal protective or decorative polymer coatings on metals such as aluminum, copper, iron, steel, zinc, and their formation by dip autopolymerization. In accordance with the present invention, an acidic solution of organic monomer undergoes autopolymerization upon contact with a metal substrate, thereby forming a polymeric coating on the substrate. The method comprises providing the acidic monomer solution, dipping the metal substrate to be coated for a prescribed period of time depending on the thickness of the coating desired, and then removing the substrate from the solution. Importantly, the polymerization requires no application of external driving force, such as thermal or electrical energy. The coatings thus formed are up to 50 microns thick, and conform to the shape of the substrate. These coatings further have uniform thickness, and excellent thermal stability and protective properties. In one preferred embodiment of the present invention, the composition comprises an acidic solution of an organic electron acceptor monomer that undergoes autopolymerization in contact with a metal substrate, thereby forming a polymeric coating on the substrate. In another preferred embodiment of the present invention, the composition comprises an acidic solution of an organic electron acceptor monomer and an organic electron donor monomer that undergo autopolymerization in contact with a metal substrate, thereby forming a polymeric coating on the substrate. Metal-polymer composites are also described.