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    • 1. 发明授权
    • Ceramic composite and methods of making the same
    • 陶瓷复合材料及其制作方法
    • US5434113A
    • 1995-07-18
    • US68456
    • 1993-05-28
    • Jack A. KuszykChristopher R. KennedyRalph R. Ballario, Jr.Craig B. ShumakerEric J. Van Voorhees
    • Jack A. KuszykChristopher R. KennedyRalph R. Ballario, Jr.Craig B. ShumakerEric J. Van Voorhees
    • B22D41/32C04B35/65
    • B22D41/32C04B35/652Y10T29/49988
    • There is provided a method for producing a self-supporting ceramic composite comprising (1) a ceramic matrix obtained by oxidation of an aluminum zinc alloy to form a polycrystalline oxidation reaction product of the metal with an oxidant, and (2) one or more fillers embedded by the matrix. The metal alloy and permeable mass of filler having at least one defined surface boundary are oriented relative to each other so that formation of the oxidation reaction product will occur into said mass of filler and in a direction towards said defined surface boundary. On heating the metal to a first temperature above its melting point but below the melting point of said oxidation reaction product to form a body of molten parent metal, the molten metal reacts with said oxidant to form said oxidation reaction product which infiltrates said mass of filler to said defined surface boundary. The resulting infiltrated mass is heated to a second temperature in order to remove or oxidize at least a substantial portion of one or more residual non-oxidized metallic constituents from or in said infiltrated mass without substantial formation of said oxidation reaction product beyond said defined surface boundary, thereby producing a self-supporting ceramic composite.
    • 提供一种自支撑陶瓷复合体的制造方法,其特征在于,包括:(1)通过氧化铝锌合金得到的陶瓷基体,形成金属与氧化剂的多晶氧化反应产物,(2)一种或多种填料 由矩阵嵌入。 具有至少一个限定表面边界的金属合金和可渗透质量的填料相对于彼此定向,使得氧化反应产物的形成将发生在所述填料块中并朝向所述限定的表面边界的方向。 在将金属加热到高于其熔点但低于所述氧化反应产物的熔点的第一温度以形成熔融母体金属体时,熔融金属与所述氧化剂反应形成所述氧化反应产物,其渗透所述填料填料 到所述限定的表面边界。 将所得的渗透物质加热至第二温度,以从所述渗透物质中或所述渗透物质中除去或氧化至少大部分的一种或多种残留的非氧化金属成分,而不会在所述限定的表面边界之上基本形成所述氧化反应产物 ,从而制备自支撑陶瓷复合材料。
    • 4. 发明授权
    • Method of making ceramic composite bodies incorporating filler material
and bodies produced thereby
    • 制造由其制成的填充材料和体的陶瓷复合体的方法
    • US5100837A
    • 1992-03-31
    • US566807
    • 1990-08-10
    • Jack A. Kuszyk
    • Jack A. Kuszyk
    • C04B35/65
    • C04B35/652
    • The present invention relates to a method of forming ceramic matrix composite bodies comprising a parent metal reacting with an oxidant to produce an oxidation reaction product which infiltrates a loose unbonded mass or a preform comprising a filler material mixture. Specifically, the filler material mixture used in the method of the present invention comprises a material having varying compositions, sizes and/or shapes of filler material within the mass or preform. By utilizing a filler possessing varying compositions, sizes and/or shapes, enhanced packing of the filler material is achieved which may result in improved properties, such as erosion resistance, corrosion resistance, etc. Further, the use of filler material containing varying sizes and/or shapes may also enhance the growth rate of oxidation reaction product, thereby reducing processing times for formation of the resultant ceramic composite body.
    • 本发明涉及一种形成陶瓷基体复合体的方法,该陶瓷基体复合体包含与氧化剂反应的母体金属,以产生渗透松散的未结合物质的氧化反应产物或包含填料混合物的预型体。 具体地说,本发明方法中使用的填充材料混合物包括在组合物或预型体内具有不同组成,尺寸和/或形状的填料的材料。 通过利用具有变化的组成,尺寸和/或形状的填料,实现了增强的填料填料,这可以导致改进的性能,例如耐腐蚀性,耐腐蚀性等。此外,使用含有不同尺寸和 /或形状也可以提高氧化反应产物的生长速率,从而减少形成所得陶瓷复合体的加工时间。
    • 9. 发明授权
    • Method of making ceramic composite bodies incorporating filler material
and bodies produced thereby
    • 制造由其制成的填充材料和体的陶瓷复合体的方法
    • US5185298A
    • 1993-02-09
    • US860375
    • 1992-03-30
    • Jack A. Kuszyk
    • Jack A. Kuszyk
    • C04B35/65
    • C04B35/652
    • The present invention relates to a method of forming ceramic matrix composite bodies comprising a parent metal reacting with an oxidant to produce an oxidation reaction product which infiltrates a loose unbounded mass or a preform comprising a filler material mixture. Specifically, the filler material mixture used in the method of the present invention comprises a material having varying compositions, sizes and/or shapes of filler material within the mass or preform. By utilizing a filler possessing varying compositions, sizes and/or shapes, enhanced packing of the filler material is achieved which may result in improved properties, such as erosion resistance, corrosion resistance, etc. Further, the use of filler material containing varying sizes and/or shapes may also enhance the growth rate of oxidation reaction product, thereby reducing processing times for formation of the resultant ceramic composite body.
    • 本发明涉及一种形成陶瓷基复合体的方法,该陶瓷基体复合体包含与氧化剂反应的母体金属,以产生渗透松散无界物质的氧化反应产物或包含填料混合物的预型体。 具体地说,本发明方法中使用的填充材料混合物包括在组合物或预型体内具有不同组成,尺寸和/或形状的填料的材料。 通过利用具有变化的组成,尺寸和/或形状的填料,实现了增强的填料填料,这可以导致改进的性能,例如耐腐蚀性,耐腐蚀性等。此外,使用含有不同尺寸和 /或形状也可以提高氧化反应产物的生长速率,从而减少形成所得陶瓷复合体的加工时间。