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    • 7. 发明授权
    • Field assembly for a motor and method of making same
    • 电动机现场组装及其制造方法
    • US07088024B2
    • 2006-08-08
    • US11113414
    • 2005-04-22
    • Michael AgnesAllyn BoyceHung DuEarl OrttBrandon VerbruggeRichard H. WalterRen T. WangJiaqi Zhang
    • Michael AgnesAllyn BoyceHung DuEarl OrttBrandon VerbruggeRichard H. WalterRen T. WangJiaqi Zhang
    • H02K21/26H02K21/38H02K5/24
    • H02K1/2786H02K1/17H02K5/00H02K5/08H02K5/1735H02K7/145H02K9/06H02K23/04Y10T29/49009Y10T29/49011Y10T29/49012
    • A stator of an electric motor is formed by inserting pre-formed magnets on a cylinder having anchors and plastic is molded around the magnets and anchors to secure the magnets to a surface of the cylinder, forming a cylinder/magnet assembly. A pilot feature is formed in at least one endwall of the plastic molding when it is molded. An end plate is located with respect to the cylinder/magnet assembly by mating a corresponding pilot feature of the end plate with the pilot feature in the endwall of the plastic molding. In another aspect of the invention, magnets are inserted into magnet receiving pockets of a cylinder and plastic molded therearound with the magnet pockets holding the magnets in place during molding of the plastic. In another aspect of the invention, the north and south poles of a cylinder and magnet assembly have unequal distribution angles. In another aspect of the invention, the north and south poles of a cylinder and magnet assembly have unequal numbers of magnets. In another aspect of the invention, the anchors are also formed as flux spreaders. In another aspect of the invention, the stator is used in a power tool.
    • 电动机的定子通过将预先形成的磁体插入到具有锚固件的圆柱体上而形成,并且塑料围绕磁体和锚固件模制,以将磁体固定到气缸的表面,形成气缸/磁体组件。 塑料模制品的模制中的至少一个端壁形成一个先导特征。 端板相对于气缸/磁体组件通过将端板的相应引导部件与塑料模制件的端壁中的导向部件相配合而定位。 在本发明的另一方面,将磁体插入到圆柱体的磁体接收凹部中并在其周围模制塑料,在塑料模制期间磁体袋将磁体保持在适当位置。 在本发明的另一方面,气缸和磁体组件的北极和南极具有不相等的分配角度。 在本发明的另一方面,气缸和磁体组件的北极和南极具有不等数量的磁体。 在本发明的另一方面,锚也形成为助焊剂撒布机。 在本发明的另一方面,定子用于电动工具中。
    • 10. 发明申请
    • STATOR ASSEMBLY HAVING EMBEDDED MAGNETS FOR A POWER TOOL
    • 具有用于电动工具的嵌入式磁体的定子组件
    • US20130162067A1
    • 2013-06-27
    • US13718501
    • 2012-12-18
    • Colin CrosbyStephen OsborneJiaqi Zhang
    • Colin CrosbyStephen OsborneJiaqi Zhang
    • H02K7/14H02K1/17
    • H02K1/17H02K7/145
    • A power tool is provided, including a housing, a permanent magnet electric motor in the housing, and an output member coupled to the electric motor. The electric motor includes a rotor and a stator with at least a North pole and a South pole. The stator includes a lamination stack of identically-shaped magnetically-conductive laminations with the identically-shaped pockets stamped therein and secured together in alignment to form the at least one magnet pocket at each pole. Each magnet pocket is contained within the lamination stack distanced from the inner and outer surfaces of the lamination stack. The stator further including at least one permanent magnet embedded within each magnet pocket of each pole.
    • 提供一种电动工具,包括壳体,壳体中的永磁电动机以及耦合到电动机的输出构件。 电动机包括至少具有北极和南极的转子和定子。 定子包括具有相同形状的导磁叠片的叠片,其中相同形状的凹穴被压印在其中并且被对准地固定在一起以在每个极处形成至少一个磁体袋。 每个磁体袋包含在层叠叠片内,与层压叠层的内表面和外表面间隔开。 定子还包括嵌入每个磁极的每个磁体槽内的至少一个永磁体。