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1. 发明申请

US20120304464A1 METHOD FOR MANUFACTURING HOLLOW ENGINE VALVE 审中-公开
标题翻译：制造中空发动机阀的方法
公开(公告)号：US20120304464A1
公开(公告)日：2012-12-06
申请号：US13519813
申请日：2010-10-06
申请人： Hirokazu Morii , Hyoji Yoshimura
发明人： Hirokazu Morii , Hyoji Yoshimura
IPC分类号： B21K1/22
CPC分类号： B21D53/84 , B21D41/045 , B21K1/22 , B21K21/16 , B23P15/002 , F01L3/14 , F01L3/20 , F01L2103/00 , F01L2103/01 , Y10T29/49307
摘要： A method for manufacturing a hollow engine valve includes inserting a half-finished hollow shaft section in sequence into die holes which have different hole shapes, and sequentially drawing so as to reduce the outer diameter and the inner diameter of the hollow shaft section and stretch its length in stages. The half-finished product is subjected to heat treatment so that the hardness thereof is lower than or equal to a predetermined level. A shaft end sealing section is formed by increasing the wall thickness of the opening end of the hollow shaft section toward the inside of the opening and the gap in the shaft end sealing section is welded.
摘要翻译：中空发动机阀的制造方法包括将半成品空心轴部分顺序地插入具有不同孔形状的模孔中，并且顺序地拉伸以减小中空轴部的外径和内径并拉伸其长度在阶段。对半成品进行热处理，使其硬度低于或等于预定水平。通过将中空轴部的开口端的壁厚朝向开口的内部增大并且轴端密封部的间隙被焊接而形成轴端密封部。

2. 发明授权

US09302317B2 Method for manufacturing hollow engine valve 有权
标题翻译：中空发动机阀门制造方法
公开(公告)号：US09302317B2
公开(公告)日：2016-04-05
申请号：US14001994
申请日：2012-02-17
申请人： Hirokazu Morii , Kenichiro Hirao , Hyoji Yoshimura
发明人： Hirokazu Morii , Kenichiro Hirao , Hyoji Yoshimura
IPC分类号： B23P15/00 , B21K1/24 , B21K1/22 , F01L3/14 , F01L3/20
CPC分类号： B21K1/24 , B21K1/22 , B23P15/002 , F01L3/14 , F01L3/20 , F01L2103/00 , Y10T29/49405
摘要： A method for manufacturing a hollow engine valve includes a step for performing rotational plastic working on a follow engine valve body semifinished product which is configured from a shaft part and a valve umbrella part forming portion connected to the shaft part. A columnar hole part is formed from the shaft part to an enlarged diameter section of the valve umbrella part forming portion to thereby reduce the diameter of the shaft part. A necking step follows the rotational plastic working step, necking the hollow engine valve body semifinished product to thereby reduce the outer diameter and the inner diameter of the shaft part. A sealing step seals the leading end of the shaft part to obtain the hollow engine valve.
摘要翻译：一种空心发动机阀的制造方法，其特征在于，包括：从由与所述轴部连接的轴部和阀伞部形成部构成的跟随发动机阀体半成品进行旋转塑性加工的工序。柱形孔部由轴部向阀伞部形成部的扩径部形成，从而减小轴部的直径。在旋转塑料加工步骤之后的缩颈步骤，使空心发动机阀体半成品颈缩，从而减小轴部分的外径和内径。密封步骤密封轴部分的前端以获得中空的发动机阀。

3. 发明授权

US08713793B2 Method for producing metallic-sodium-filled engine valve 失效
标题翻译：生产金属钠填充发动机气门的方法
公开(公告)号：US08713793B2
公开(公告)日：2014-05-06
申请号：US13504910
申请日：2010-09-09
申请人： Hirokazu Morii , Hyoji Yoshimura
发明人： Hirokazu Morii , Hyoji Yoshimura
IPC分类号： B21K1/22
CPC分类号： F01L3/14 , B21C1/18 , B21K1/22 , B21K21/16 , B23P15/002 , F01L3/00 , F01L2101/00 , F01L2103/00 , F01L2820/01
摘要： Disclosed is a method—for producing an engine valve (V) filled with metallic sodium (Na) within by means of: forming a stem section (S), which has a hollow section (H), at an intended size by successively drawing the stem section (S) using dies (D1, D2, Dx, Dx+1, Dn) in a manner so as to causing the size of the outer diameter and the inner diameter of the stem section (S) to contact in a stepwise fashion; and inserting metallic sodium (Na) into the hollow section (H) of the stem section (S)—wherein after drawing the stem section (S) until the inner diameter of the hollow section (H) of the stem section (S) has become a prescribed size (steps S11-S15) and then inserting the block-shaped solid metallic sodium (Na) into the hollow section (H) of the stem section (S) (step S16), the stem section (S) is further drawn (steps S17 and S18).
摘要翻译：公开了一种用于制造填充有金属钠（Na）的发动机气门（V）的方法，其特征在于，通过以下方式形成具有中空部分（H）的杆部（S）以使得所述杆部（S）的外径和内径的尺寸以逐步方式接触的方式使用模具（D1，D2，Dx，Dx + 1，Dn）的杆部（S） ; 并将金属钠（Na）插入到所述杆部（S）的中空部分（H）中，在所述杆部（S）拉伸之后，直到所述杆部（S）的中空部（H）的内径具有成为规定尺寸（步骤S11-S15），然后将块状固体金属钠（Na）插入到茎部（S）的中空部（H）中（步骤S16），茎部（S）进一步（步骤S17和S18）。

4. 发明申请

US20120246936A1 METHOD FOR PRODUCING METALLIC-SODIUM-FILLED ENGINE VALVE 审中-公开
标题翻译：生产金属 - 填充发动机阀的方法
公开(公告)号：US20120246936A1
公开(公告)日：2012-10-04
申请号：US13504924
申请日：2010-10-14
申请人： Hirokazu Morii , Kazutaka Maruyama , Hyoji Yoshimura
发明人： Hirokazu Morii , Kazutaka Maruyama , Hyoji Yoshimura
IPC分类号： B21K1/20
CPC分类号： F01L3/14 , B23P15/002 , Y10T29/49426
摘要： In the disclosed method, an engine valve (V) filled with metallic sodium (Na) within is produced by means of hardening metallic sodium (Na)—that has been liquefied through heat-melting—into rods by linearly discharging the metallic sodium (Na) in a liquid hydrocarbon (120), thus cooling the metallic sodium, then inserting these rods into a hollow section (H) through the opening (M) of a stem section (S) , and then sealing the opening (M).
摘要翻译：在所公开的方法中，通过硬化金属钠（Na）生产填充有金属钠（Na）的发动机阀（V），通过将金属钠（Na）线性排出而通过热熔化成棒而被液化）在液态烃（120）中，从而冷却金属钠，然后通过杆部（S）的开口（M）将这些棒插入中空部分（H）中，然后密封开口（M）。

5. 发明授权

US08881391B2 Method for producing hollow engine valve 有权
标题翻译：空心发动机阀门的制造方法
公开(公告)号：US08881391B2
公开(公告)日：2014-11-11
申请号：US13504877
申请日：2010-09-24
申请人： Hirokazu Morii , Hyoji Yoshimura
发明人： Hirokazu Morii , Hyoji Yoshimura
IPC分类号： B21K1/20 , B21K1/22 , F01L3/14 , F01L3/00 , B21C23/18 , B23P15/00
CPC分类号： F01L3/00 , B21C23/183 , B21K1/22 , B23P15/002 , F01L3/14 , Y10T29/49298 , Y10T29/49307 , Y10T29/49309 , Y10T29/49405
摘要： A method for producing a hollow engine valve is disclosed which involves gradually reducing the size of the outer diameter and inner diameter of a hollow shaft of a semi-finished product sequentially inserting the hollow shaft into a plurality of molding holes having different hole shapes so as to gradually extend the length of the hollow shaft, and forming the hollow shaft into a predetermined shape by sequentially performing a drawing process. The semi-finished product is subjected to heat treatment such that the hardness thereof is equal to or less than a predetermined hardness, and the maximum thickness between the hollow shaft and an umbrella portion connected to the bottom edge of the hollow shaft is formed to be thicker than the thickness of the hollow shaft by means of a molding hole of a die which is adjusted to have a specific length and maximum inner diameter.
摘要翻译：公开了一种生产中空发动机阀的方法，其中逐渐减小半成品的空心轴的外径和内径的尺寸，将中空轴顺序地插入具有不同孔形状的多个模制孔中，逐渐延长空心轴的长度，并通过依次进行拉拔加工将中空轴形成预定的形状。对半成品进行热处理，使其硬度为规定的硬度以下，中空轴与连接到中空轴的底部边缘的伞部之间的最大厚度形成为通过模具的模制孔比空心轴的厚度厚，其被调节为具有特定长度和最大内径。

6. 发明申请

US20140033533A1 METHOD FOR MANUFACTURING HOLLOW ENGINE VALVE 有权
标题翻译：制造中空发动机阀的方法
公开(公告)号：US20140033533A1
公开(公告)日：2014-02-06
申请号：US14001994
申请日：2012-02-17
申请人： Hirokazu Morii , Kenichiro Hirao , Hyoji Yoshimura
发明人： Hirokazu Morii , Kenichiro Hirao , Hyoji Yoshimura
IPC分类号： B21K1/24
CPC分类号： B21K1/24 , B21K1/22 , B23P15/002 , F01L3/14 , F01L3/20 , F01L2103/00 , Y10T29/49405
摘要： A method for manufacturing a hollow engine valve includes a step for performing rotational plastic working on a follow engine valve body semifinished product which is configured from a shaft part and a valve umbrella part forming portion connected to the shaft part. A columnar hole part is formed from the shaft part to an enlarged diameter section of the valve umbrella part forming portion to thereby reduce the diameter of the shaft part. A necking step follows the rotational plastic working step, necking the hollow engine valve body semifinished product to thereby reduce the outer diameter and the inner diameter of the shaft part. A sealing step seals the leading end of the shaft part to obtain the hollow engine valve.
摘要翻译：一种空心发动机阀的制造方法，其特征在于，包括：从由与所述轴部连接的轴部和阀伞部形成部构成的跟随发动机阀体半成品进行旋转塑性加工的工序。柱形孔部由轴部向阀伞部形成部的扩径部形成，从而减小轴部的直径。在旋转塑料加工步骤之后的缩颈步骤，使空心发动机阀体半成品颈缩，从而减小轴部分的外径和内径。密封步骤密封轴部分的前端以获得中空的发动机阀。

7. 发明申请

US20130019474A1 METHOD FOR PRODUCING ENGINE VALVE IN WHICH SODIUM METAL IS SEALED 失效
标题翻译：用于生产钠金属密封的发动机阀的方法
公开(公告)号：US20130019474A1
公开(公告)日：2013-01-24
申请号：US13637895
申请日：2011-05-02
申请人： Kazutaka Maruyama , Hirokazu Morii , Hyoji Yoshimura
发明人： Kazutaka Maruyama , Hirokazu Morii , Hyoji Yoshimura
IPC分类号： B21D22/20
CPC分类号： F01L3/14 , B21K1/16 , B21K1/22 , B23P15/002
摘要： Provided is a method for producing an engine valve by subjecting a stem portion having a hollow part to a drawing treatment using a series of dies such that the outer diameter and inner diameter of the stem portion become smaller in steps and the stem portion is thereby molded to the desired size, whereby, after the stem portion has been subjected to the drawing treatment until the inner diameter of the hollow part of the stem portion has reached a specific size, sodium metal in the form of a solid block is introduced to the hollow part of the stem portion, and a protective agent made from solid paraffin or naphthalene is also introduced to the hollow part of the stem portion such as to foam a barrier between the sodium metal and the atmosphere, after which the stem portion is further subjected to a cold drawing treatment.
摘要翻译：本发明提供一种发动机气门的制造方法，其特征在于，使用一系列模具对具有中空部的杆部进行拉伸处理，使得所述杆部的外径和内径逐渐变小，从而将所述杆部成型由此，在茎部经过拉伸处理直至茎部的中空部分的内径达到特定尺寸之后，将固体块形式的钠金属引入中空部茎部的一部分和由固体石蜡或萘制成的保护剂也被引入到茎部的中空部分，以便在钠金属和大气之间发泡，之后将茎部进一步经受冷拔处理。

8. 发明授权

US08561297B2 Method for producing engine valve in which sodium metal is sealed 失效
标题翻译：密封钠金属的发动机阀的制造方法
公开(公告)号：US08561297B2
公开(公告)日：2013-10-22
申请号：US13637895
申请日：2011-05-02
申请人： Kazutaka Maruyama , Hirokazu Morii , Hyoji Yoshimura
发明人： Kazutaka Maruyama , Hirokazu Morii , Hyoji Yoshimura
IPC分类号： B21K1/20
CPC分类号： F01L3/14 , B21K1/16 , B21K1/22 , B23P15/002
摘要： Provided is a method for producing an engine valve by subjecting a stem portion having a hollow part to a drawing treatment using a series of dies such that the outer diameter and inner diameter of the stem portion become smaller in steps and the stem portion is thereby molded to the desired size, whereby, after the stem portion has been subjected to the drawing treatment until the inner diameter of the hollow part of the stem portion has reached a specific size, sodium metal in the form of a solid block is introduced to the hollow part of the stem portion, and a protective agent made from solid paraffin or naphthalene is also introduced to the hollow part of the stem portion such as to form a barrier between the sodium metal and the atmosphere, after which the stem portion is further subjected to a cold drawing treatment.
摘要翻译：本发明提供一种发动机气门的制造方法，其特征在于，使用一系列模具对具有中空部的杆部进行拉伸处理，使得所述杆部的外径和内径逐渐变小，从而将所述杆部成型由此，在茎部经过拉伸处理直至茎部的中空部分的内径达到特定尺寸之后，将固体块形式的钠金属引入中空部茎部的一部分和由固体石蜡或萘制成的保护剂也被引入到茎部的中空部分中，以便在钠金属和大气之间形成屏障，之后将茎部进一步经受冷拔处理。

9. 发明申请

US20120255175A1 METHOD FOR PRODUCING HOLLOW ENGINE VALVE 有权
标题翻译：生产中空发动机阀门的方法
公开(公告)号：US20120255175A1
公开(公告)日：2012-10-11
申请号：US13504877
申请日：2010-09-24
申请人： Hirokazu Morii , Hyoji Yoshimura
发明人： Hirokazu Morii , Hyoji Yoshimura
IPC分类号： B21K1/22 , B23P15/00 , F01L3/20
CPC分类号： F01L3/00 , B21C23/183 , B21K1/22 , B23P15/002 , F01L3/14 , Y10T29/49298 , Y10T29/49307 , Y10T29/49309 , Y10T29/49405
摘要： A method for producing a hollow engine valve is disclosed which involves gradually reducing the size of the outer diameter and inner diameter of a hollow shaft of a semi-finished product sequentially inserting the hollow shaft into a plurality of molding holes having different hole shapes so as to gradually extend the length of the hollow shaft, and forming the hollow shaft into a predetermined shape by sequentially performing a drawing process. The semi-finished product is subjected to heat treatment such that the hardness thereof is equal to or less than a predetermined hardness, and the maximum thickness between the hollow shaft and an umbrella portion connected to the bottom edge of the hollow shaft is formed to be thicker than the thickness of the hollow shaft by means of a molding hole of a die which is adjusted to have a specific length and maximum inner diameter.
摘要翻译：公开了一种生产中空发动机阀的方法，其中逐渐减小半成品的空心轴的外径和内径的尺寸，将中空轴顺序地插入具有不同孔形状的多个模制孔中，逐渐延长空心轴的长度，并通过依次进行拉拔加工将中空轴形成预定的形状。对半成品进行热处理，使其硬度为规定的硬度以下，中空轴与连接到中空轴的底部边缘的伞部之间的最大厚度形成为通过模具的模制孔比空心轴的厚度厚，其被调节为具有特定长度和最大内径。

10. 发明申请

US20120246934A1 METHOD FOR PRODUCING METALLIC-SODIUM-FILLED ENGINE VALVE 失效
标题翻译：生产金属 - 填充发动机阀的方法
公开(公告)号：US20120246934A1
公开(公告)日：2012-10-04
申请号：US13504910
申请日：2010-09-09
申请人： Hirokazu Morii , Hyoji Yoshimura
发明人： Hirokazu Morii , Hyoji Yoshimura
IPC分类号： B21D51/16
CPC分类号： F01L3/14 , B21C1/18 , B21K1/22 , B21K21/16 , B23P15/002 , F01L3/00 , F01L2101/00 , F01L2103/00 , F01L2820/01
摘要： Disclosed is a method—for producing an engine valve (V) filled with metallic sodium (Na) within by means of: forming a stem section (S), which has a hollow section (H), at an intended size by successively drawing the stem section (S) using dies (D1, D2, Dx, Dx+1, Dn) in a manner so as to causing the size of the outer diameter and the inner diameter of the stem section (S) to contact in a stepwise fashion; and inserting metallic sodium (Na) into the hollow section (H) of the stem section (S)—wherein after drawing the stem section (S) until the inner diameter of the hollow section (H) of the stem section (S) has become a prescribed size (steps S11-S15) and then inserting the block-shaped solid metallic sodium (Na) into the hollow section (H) of the stem section (S) (step S16), the stem section (S) is further drawn (steps S17 and S18).
摘要翻译：公开了一种用于制造填充有金属钠（Na）的发动机气门（V）的方法，其特征在于，通过以下方式形成具有中空部分（H）的杆部（S）以使得所述杆部（S）的外径和内径的尺寸以逐步方式接触的方式使用模具（D1，D2，Dx，Dx + 1，Dn）的杆部（S） ; 并将金属钠（Na）插入到所述杆部（S）的中空部分（H）中，在所述杆部（S）拉伸之后，直到所述杆部（S）的中空部分（H）的内径具有成为规定尺寸（步骤S11-S15），然后将块状固体金属钠（Na）插入到茎部（S）的中空部（H）中（步骤S16），茎部（S）进一步（步骤S17和S18）。

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