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1. 发明授权

US4090698A Method and apparatus of inductively heating elongated workpieces 失效
标题翻译：感应加热细长工件的方法和装置
公开(公告)号：US4090698A
公开(公告)日：1978-05-23
申请号：US802887
申请日：1977-06-02
申请人： George M. Mucha , Norbert R. Balzer , Paul L. Day
发明人： George M. Mucha , Norbert R. Balzer , Paul L. Day
IPC分类号： C21D1/42 , C21D1/63 , C21D1/62 , C21D9/08
CPC分类号： C21D1/63 , C21D1/42 , Y02P10/253
摘要： A device for heating an elongated workpiece having a central axis which device comprises first and second axially spaced and axially aligned multiturn induction heating coils, each of which has a workpiece receiving passage extending therethrough. Means are provided for indexing a workpiece axially first into the passage of the first coil and then, after a time delay, axially into the passage of the second coil. There is also provided a quenching device used with the heating device for the previously heated workpieces which involves moving the workpiece to a first location above the liquid level of a quenching liquid in a tank with the axis of the workpiece extending in a given direction, shifting the heated workpiece transversely to a second position still above the liquid level, shifting the workpiece vertically downwardly into the quenching liquid of the tank at the second location, rotating the workpiece under the liquid level at a second location, shifting the workpiece transversely to a third location while still under the liquid level, lifting the workpiece vertically upwardly from the quenching liquid to a position above the liquid level, shifting the workpiece transversely to a fourth position still above the liquid level and then moving the workpiece from the tank.
摘要翻译：一种用于加热具有中心轴的细长工件的装置，该装置包括第一和第二轴向间隔开的和轴向对准的多圈感应加热线圈，每个线圈具有延伸穿过其中的工件接收通道。提供装置用于将工件轴向首先引导到第一线圈的通道中，然后在时间延迟之后轴向地进入第二线圈的通道。还提供了一种用于先前加热的工件的加热装置的淬火装置，其涉及将工件移动到在罐中的淬火液体的液面之上的第一位置，其中工件的轴线沿给定方向延伸，加热的工件横向于液面上的第二位置，将工件垂直向下移动到第二位置处的罐的淬火液中，在第二位置处使工件在液面下旋转，将工件横向移动到第三位置同时仍然处于液面下方，将工件从淬火液体垂直向上提升到液面以上的位置，将工件横向移动到仍然高于液面的第四位置，然后从罐移动工件。

2. 发明授权

US4894501A Method and apparatus for induction heating of gear teeth 失效
标题翻译：齿轮齿感应加热方法及装置
公开(公告)号：US4894501A
公开(公告)日：1990-01-16
申请号：US318347
申请日：1989-03-02
申请人： George D. Pfaffmann , Norbert R. Balzer , George M. Mucha , Donald E. Novorsky
发明人： George D. Pfaffmann , Norbert R. Balzer , George M. Mucha , Donald E. Novorsky
IPC分类号： C21D1/10 , C21D9/32
CPC分类号： C21D9/32 , C21D1/10 , Y02P10/253
摘要： A method and apparatus for induction heating and quench hardening of an undulating cylindrical surface, such as that defined by gear or sprocket teeth, provide a hardness pattern uniformly distributed to a controlled depth across and between the teeth surfaces by means of axial scanning of the workpiece relative to a single induction heating coil. A distinct final heating scanning process follows a preheating scanning process whereby preheating and final heating can be conducted at differing controlled axial velocities. Axial scanning of the workpiece repeatedly past a single inductor coil enables preheating and final heating of workpieces which cannot be axially shifted directly between separate inductor coils, such as internal planetary ring gears having a closed end or external gears having a flange or shoulder protruding radially from the cylindrical gear teeth surface.
摘要翻译：一种用于感应加热和淬火硬化的方法和装置，例如由齿轮或链轮齿限定的波浪形圆柱形表面，通过工件的轴向扫描提供均匀地分布到齿表面之间和之间的受控深度的硬度图案相对于单个感应加热线圈。独特的最终加热扫描过程遵循预热扫描过程，由此可以以不同的受控轴向速度进行预热和最终加热。反复通过单个电感线圈的工件的轴向扫描使得能够在不同的电感线圈之间直接轴向移动的工件的预热和最终加热，例如具有封闭端的内部行星环形齿轮或具有从圆柱齿轮齿面。

3. 发明授权

US4086464A Resistance heating device with improved workpiece feeding mechanism 失效
标题翻译：电阻加热装置具有改进的工件进给机构
公开(公告)号：US4086464A
公开(公告)日：1978-04-25
申请号：US706852
申请日：1976-07-20
申请人： Paul L. Day , George M. Mucha
发明人： Paul L. Day , George M. Mucha
IPC分类号： C21D1/40 , C21D9/00 , C21D9/62
CPC分类号： C21D1/40 , C21D9/0018
摘要： In a device for resistance heating of an elongated, generally cylindrical metal workpiece preparatory to quench hardening wherein the workpiece has a central, elongated axis and axially spaced first and second ends. The heating device includes first and second axially spaced electrode means for directing electrical current through the workpiece and between the spaced ends as the workpiece is supported in a selected, generally horizontal heating position. The improved feeding arrangement includes a transfer element with first and second separate nest means for supporting a workpiece with its axis generally parallel to the heating position. The second nest means is spaced horizontally from the loading position. This transfer element is reciprocally mounted for movement between a first location with a workpiece in the first nest means at the heating position and a second location with the first nest means being spaced from the heating position. Means are provided for shifting the workpiece from the loading position on the second nest means as the transfer element moves toward its first location and means for transferring a workpiece from the second nest means to the first nest means upon movement of the transfer element from the first location toward the second location to provide easy movement of the workpiece from the loading position, to the second nest means, to the first nest means and, then, to the resistance heating position.
摘要翻译：在用于对准备淬火硬化的细长的大致圆柱形的金属工件进行电阻加热的装置中，其中工件具有中心的，细长的轴线和轴向隔开的第一和第二端。加热装置包括第一和第二轴向间隔开的电极装置，用于当工件被支撑在所选择的，大致水平的加热位置时，引导电流通过工件并且在间隔开的端部之间。改进的进给装置包括具有第一和第二分离嵌套装置的传送元件，用于支撑具有大致平行于加热位置的轴线的工件。第二套装置与装载位置水平隔开。该传送元件相互安装用于在加热位置处的第一嵌套装置中的工件的第一位置与第一位置之间移动，第一位置装置与加热位置间隔开。提供了用于当传送元件向其第一位置移动时将工件从第二嵌套装置上的装载位置移位的装置，以及用于当传送元件从第一嵌套装置移动时将工件从第二嵌套装置传送到第一嵌套装置的装置位置朝向第二位置，以便使工件从装载位置，第二嵌套装置，第一嵌套装置，然后到电阻加热位置容易地移动。

4. 发明授权

US4897518A Method of monitoring induction heating cycle 失效
标题翻译：感应加热循环监测方法
公开(公告)号：US4897518A
公开(公告)日：1990-01-30
申请号：US284825
申请日：1988-12-14
申请人： George M. Mucha , Jonathan W. Alexander , George D. Pfaffmann , Richard H. McKelvey
发明人： George M. Mucha , Jonathan W. Alexander , George D. Pfaffmann , Richard H. McKelvey
IPC分类号： H05B6/06
CPC分类号： H05B6/06
摘要： A method of monitoring a heating cycle of an induction heating system wherein an inductor encircles a metal workpiece and an alternating current is applied through the inductor from a power supply during the heating cycle. This method comprising the steps of generating an analog signal representative of the voltage across the inductor, as the voltage varies during the heating cycle by changes in the electromagnetic characteristics of the workpiece as the workpiece is being heated; digitizing the voltage representative analog signal; creating a trace of the digitized voltage representative analog signal, with the trace being indicative of the electromagnetic characteristic of the workpiece as sensed by the inductor voltage during the heating cycle; and, comparing the created trace with a preselected pattern. This method can be performed with the workpiece moving through the inductor during said heating cycle and when the heating cycle includes a number of sub-cycles when the power supply is energizing the inductor separated by periods when the power supply is not energizing the inductor.
摘要翻译：一种监测感应加热系统的加热循环的方法，其中电感器环绕金属工件，并且在加热循环期间通过电源通过电感器施加交流电。该方法包括以下步骤：当加热循环期间电压随工件被加热时的电磁特性的变化而产生代表电感器两端的电压的模拟信号; 数字化电压代表性模拟信号; 创建数字化电压代表性模拟信号的轨迹，其中迹线表示在加热循环期间由电感器电压感测的工件的电磁特性; 并将所创建的跟踪与预选图案进行比较。该方法可以在工件在所述加热循环期间移动通过电感器，并且当电源在电源未被电感器通电时由电源激励电感而分离的周期包括多个子周期，来执行。

5. 发明授权

US4855551A Method and apparatus for hardening gears 失效
标题翻译：硬化齿轮的方法和装置
公开(公告)号：US4855551A
公开(公告)日：1989-08-08
申请号：US229697
申请日：1988-08-08
申请人： George M. Mucha , George D. Pfaffmann , Donald E. Novorsky
发明人： George M. Mucha , George D. Pfaffmann , Donald E. Novorsky
IPC分类号： C21D9/32
CPC分类号： C21D9/32
摘要： Method and apparatus for hardening the outwardly facing teeth surfaces of a gear is disclosed. First and second induction heating coils with power sources controlled by an appropriate microprocessor preheat the gear when in the first coil at precisely controlled cycles to generate an unstable circular band of high temperature positioned radially inwardly from the tips of the gear. Before the band can dissipate, the microprocessor actuates an appropriate drive to locate the gear in the second coil energized by an appropriate power source to impart a high skin temperature to the teeth. A liquid spray quench in the second coil is immediately actuated to effectively quench the gear. By sizing the cycles, the gear teeth are rapidly hardened at minimal power levels.
摘要翻译：公开了一种用于硬化齿轮朝外的齿表面的方法和装置。具有由适当的微处理器控制的动力源的第一和第二感应加热线圈在第一线圈中以精确控制的周期预热齿轮，以产生从齿轮的尖端径向向内定位的不稳定的高温环带。在带可以消散之前，微处理器致动适当的驱动器以将由适当电源供电的第二线圈中的齿轮定位，以赋予牙齿高的皮肤温度。立即启动第二线圈中的液体喷射淬火以有效地淬火齿轮。通过调整循环尺寸，齿轮齿以最小功率水平快速硬化。

6. 发明授权

US4785147A System for hardening gears by induction heating 失效
标题翻译：感应加热硬化齿轮系统
公开(公告)号：US4785147A
公开(公告)日：1988-11-15
申请号：US106537
申请日：1987-10-07
申请人： George M. Mucha , George D. Pfaffmann , Donald E. Novorsky
发明人： George M. Mucha , George D. Pfaffmann , Donald E. Novorsky
IPC分类号： C21D9/32 , H05B6/14
CPC分类号： C21D9/32
摘要： An apparatus for hardening the outwardly facing teeth surfaces of a gear is disclosed. First and second induction heating coils with power sources controlled by an appropriate microprocessor heat the gear when in the first coil at a precisely controlled cycle to generate an unstable, circular band of high temperature positioned radially inwardly from the tips of the gear. Before the band can dissipate, the microprocessor actuates an appropriate drive to locate the gear in the second coil energized by an appropriate power source to impart a high skin temperature to the teeth. A liquid spray quench in the second coil is immediately actuated to effectively quench the gear. By sizing the cycles, the apparatus is thus able to rapidly harden the gear teeth at minimal power levels.
摘要翻译：公开了一种用于硬化齿轮朝外的齿面的装置。具有由适当的微处理器控制的动力源的第一和第二感应加热线圈在第一线圈中以精确控制的周期加热齿轮，以产生从齿轮的尖端径向向内定位的不稳定的高温环形带。在带可以消散之前，微处理器致动适当的驱动器以将由适当电源供电的第二线圈中的齿轮定位，以赋予牙齿高的皮肤温度。立即启动第二线圈中的液体喷射淬火以有效地淬火齿轮。通过调整循环尺寸，装置能够以最小的功率水平快速地硬化齿轮齿。

7. 发明授权

US4728761A Method and apparatus for hardening axially spaced cams on a camshaft 失效
标题翻译：用于在凸轮轴上固化轴向间隔开的凸轮的方法和装置
公开(公告)号：US4728761A
公开(公告)日：1988-03-01
申请号：US859348
申请日：1986-05-05
申请人： George M. Mucha , John R. Laughlin , William Z. Nelson , Robert C. Johnson
发明人： George M. Mucha , John R. Laughlin , William Z. Nelson , Robert C. Johnson
IPC分类号： C21D9/30 , H05B6/02 , H05B6/40 , H05B6/14
CPC分类号： C21D9/30
摘要： Method and apparatus for inductively heating and quench hardening axially spaced cams on a steel camshaft having a longitudinally extending rotational axis concentric with a plurality of axially spaced bearings, which method and apparatus utilizes an induction heating coil having an inner surface surrounding the rotational axis of the camshaft with an insulating gap and integral quench openings for directing quenching liquid inwardly from the heating coil for the workpiece, and a high frequency power supply for selectively energizing the heating coil with a power density within the heating coil of about 20KW/in.sup.2 and an auxiliary cooling assembly fixed with respect to the heating coil and including an arrangement for spraying a cooling liquid toward the camshaft. In accordance with the method and apparatus, a camshaft is indexed axially through the opening of the coil and cooling assembly to a first position with a cam within the coil, at which position the camshaft is indexed to have the lobe of the cam facing the gap in the induction heating coil and a hardening cycle is then employed including induction heating of the surface of the camshaft while the cam is stationary and then quench hardening by directing a quenching fluid through the induction heating coil toward the previously heated cam surface. After this heating cycle, the camshaft is then moved until the next cam is within the heating coil and the previously hardened cam is in the cooling assembly. Thereafter, another hardening cycle occurs. This process is repeated until all cams have been hardened.
摘要翻译：用于在具有与多个轴向隔开的轴承同心的纵向延伸的旋转轴线的钢凸轮轴上感应加热和淬火硬化轴向间隔凸轮的方法和装置，该方法和装置利用感应加热线圈，该感应加热线圈具有围绕具有绝缘间隙的凸轮轴和用于将淬火液体从用于工件的加热线圈向内引导的整体淬火开口，以及用于以加热线圈内的功率密度选择性地给加热线圈供电约20KW / in2的高频电源，以及辅助冷却组件相对于加热线圈固定并且包括用于朝向凸轮轴喷射冷却液体的装置。根据该方法和装置，凸轮轴通过线圈和冷却组件的开口轴向地被转位到具有在线圈内的凸轮的第一位置，凸轮轴在该位置处被分度，以使凸轮的凸角面向间隙然后在感应加热线圈中进行硬化循环，包括在凸轮静止时感应加热凸轮轴的表面，然后通过使淬火流体通过感应加热线圈朝向先前加热的凸轮表面进行淬火硬化。在该加热循环之后，凸轮轴被移动直到下一个凸轮在加热线圈内并且预先硬化的凸轮处于冷却组件中。此后，发生另一硬化循环。重复此过程直到所有凸轮都被硬化。

8. 发明授权

US4604510A Method and apparatus for heat treating camshafts 失效
标题翻译：用于热处理凸轮轴的方法和装置
公开(公告)号：US4604510A
公开(公告)日：1986-08-05
申请号：US736214
申请日：1985-05-20
申请人： John R. Laughlin , George M. Mucha
发明人： John R. Laughlin , George M. Mucha
IPC分类号： C21D9/30 , H05B6/02 , H05B6/40
CPC分类号： C21D9/30
摘要： A method and apparatus for heat treating camshafts includes a retractable shield positioned between a previously hardened surface and a surface being heat treated. During the induction heating and quenching cycle, a coolant is delivered to the hardened surface to maintain the temperature thereof below the tempering temperature. The shield prevents the coolant from contacting the unhardened surface and interfering with the heating and quenching thereof.
摘要翻译：用于热处理凸轮轴的方法和装置包括位于预先硬化的表面和被热处理的表面之间的可伸缩护罩。在感应加热和淬火循环期间，冷却剂被输送到硬化表面以将其温度保持在回火温度以下。防护罩防止冷却剂与未硬化表面接触并干扰其加热和淬火。

9. 发明授权

US4749834A Method and apparatus of hardening gears by induction heating 失效
标题翻译：感应加热硬化齿轮的方法和装置
公开(公告)号：US4749834A
公开(公告)日：1988-06-07
申请号：US23564
申请日：1987-03-09
申请人： George M. Mucha , George D. Pfaffmann , Donald E. Novorsky
发明人： George M. Mucha , George D. Pfaffmann , Donald E. Novorsky
IPC分类号： C21D9/32 , H05B6/14
CPC分类号： C21D9/32
摘要： A method of hardening the radially, outwardly facing surfaces of a generally circular, toothed workpiece adapted to rotate about a central axis generally concentric with the outwardly facing surfaces whereby the extremities of the surfaces define an outer circle by the tips of the teeth of the workpiece. This type of workpiece is generally a gear. The method comprises the steps of providing first and second induction heating coils, locating the workpiece concentric in the first induction heating coil, energizing the first induction heating coil with a first alternating frequency current for a first time period, deenergizing the first coil with the workpiece therein for a first time delay period, again energizing this first induction heating coil with a second alternating frequency current for a second time period substantially less than the first time period, immediately transferring the workpiece concentrically into the second induction heating coil in a second delay time, then energizing the second induction heating coil with a radio frequency current for a third time period and immediately quenching the outer surfaces by quenching liquid sprayed against the surfaces while the workpiece is in the second induction heating coil. This process can be employed for hardening various convoluted surfaces where the area to be hardened, compared to the mass adjacent thereto, is substantially less than the area compared to adjacent mass at the protruding convolution, i.e. generally gear teeth.
摘要翻译：一种硬化大致圆形的齿形工件的径向向外表面的方法，其适于围绕大致与向外表面同心的中心轴线旋转，由此表面的末端由工件的齿的尖端限定外圆。这种类型的工件通常是齿轮。该方法包括以下步骤：提供第一和第二感应加热线圈，将工件同心地定位在第一感应加热线圈中，使第一感应加热线圈在第一时间段内以第一交流频率电流通电，使第一线圈与工件断电在第一时间延迟时段内，再次以第二交流频率电流对第一感应加热线圈施加基本上小于第一时间段的第二时间段，在第二延迟时间内立即将工件同心地转移到第二感应加热线圈中然后以第三时间段的射频电流对第二感应加热线圈通电，并且通过在工件处于第二感应加热线圈中时喷射到表面上的液体骤冷而立即淬火外表面。该方法可以用于硬化各种回旋表面，其中与其相邻的质量相比，要被硬化的区域与在突出卷绕处的相邻质量（即，通常为齿轮齿）相比大大小于该区域。

10. 发明授权

US4675488A Method for hardening gears by induction heating 失效
标题翻译：感应加热硬化齿轮的方法
公开(公告)号：US4675488A
公开(公告)日：1987-06-23
申请号：US878186
申请日：1986-06-25
申请人： George M. Mucha , Donald E. Novorsky , George D. Pfaffmann
发明人： George M. Mucha , Donald E. Novorsky , George D. Pfaffmann
IPC分类号： C21D9/32 , H05B6/14
CPC分类号： C21D9/32
摘要： A method of hardening the radially, outwardly facing surfaces of a generally circular, toothed workpiece adapted to rotate about a central axis generally concentric with the outwardly facing surfaces whereby the extremities of the surfaces define an outer circle by the tips of the teeth of the workpiece. This type of workpiece is generally a gear. The method comprises the steps of providing first and second induction heating coil, locating the workpiece concentric in the first induction heating coil, energizing the first induction heating coil with a first alternating frequency current for a first time period, deenergizing the first coil with the workpiece therein for a first time delay period, again energizing this first induction heating coil with a second alternating frequency current for a second time period substantially less than the first time period, immediately transferring the workpiece concentrically into the second induction heating coil in a second delay time, then energizing the second induction heating coil with a radio frequency current for a third time period and immediately quenching the outer surfaces by quenching liquid sprayed against the surfaces while the workpiece is in the second induction heating coil. This process can be employed for hardening various convoluted surfaces where the area to be hardened, compared to the mass adjacent thereto, is substantially less than the area compared to adjacent mass at the protruding convolution, i.e. generally gear teeth.
摘要翻译：一种硬化大致圆形的齿形工件的径向向外表面的方法，其适于围绕大致与向外表面同心的中心轴线旋转，由此表面的末端由工件的齿的尖端限定外圆。这种类型的工件通常是齿轮。该方法包括以下步骤：提供第一和第二感应加热线圈，将工件同心地定位在第一感应加热线圈中，用第一交变频率电流对第一感应加热线圈施加第一时间段，使第一线圈与工件断电在第一时间延迟时段内，再次以第二交流频率电流对第一感应加热线圈施加基本上小于第一时间段的第二时间段，在第二延迟时间内立即将工件同心地转移到第二感应加热线圈中然后以第三时间段的射频电流对第二感应加热线圈通电，并且通过在工件处于第二感应加热线圈中时喷射到表面上的液体骤冷而立即淬火外表面。该方法可以用于硬化各种回旋表面，其中与其相邻的质量相比，要被硬化的区域与在突出卷绕处的相邻质量（即，通常为齿轮齿）相比大大小于该区域。

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