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    • 2. 发明授权
    • Method of fabricating an improved ceramic radome
    • 制造改进陶瓷天线罩的方法
    • US6087971A
    • 2000-07-11
    • US417278
    • 1982-09-13
    • David R. ClarkeFrederick F. Lange
    • David R. ClarkeFrederick F. Lange
    • H01Q1/42H01Q17/00
    • H01Q1/42
    • Ceramic radomes are fabricated using a method which reduces the dielectric losses of the ceramic material. A Si.sub.3 N.sub.4 ceramic powder is mixed with a suitable densification aid and then sintered to form a dense ceramic having a glassy phase. Silicon dioxide is then provided on the surface of the ceramic by packing it in silicon dioxide powder or by heating it in air to oxidize its surface. The ceramic and silicon dioxide are heated at a temperature sufficient to cause diffusion of impurities and additive cations from the glassy phase into the silicon dioxide. The surface of the ceramic is then ground to remove pits and to shape the ceramic into a radome.
    • 使用减少陶瓷材料的介电损耗的方法制造陶瓷天线罩。 将Si 3 N 4陶瓷粉末与合适的致密化助剂混合,然后烧结以形成具有玻璃相的致密陶瓷。 然后将二氧化硅通过将其包装在二氧化硅粉末中或通过在空气中加热以氧化其表面而在陶瓷的表面上提供二氧化硅。 陶瓷和二氧化硅在足以使杂质和添加剂阳离子从玻璃相扩散到二氧化硅中的温度下被加热。 然后将陶瓷的表面研磨以除去凹坑并将陶瓷成形为天线罩。
    • 3. 发明授权
    • Method for improving the reliability of brittle materials through the creation of a threshold strength
    • 通过产生阈值强度来提高脆性材料的可靠性的方法
    • US06878466B1
    • 2005-04-12
    • US09670918
    • 2000-09-29
    • Frederick F. LangeMasa P. RaoAntonio Javier Sanchez Herencia
    • Frederick F. LangeMasa P. RaoAntonio Javier Sanchez Herencia
    • B32B7/00B32B7/02B32B15/04B32B18/00B32B27/00
    • B32B18/00B32B2315/02C04B2235/6562C04B2235/96C04B2237/341C04B2237/343C04B2237/348C04B2237/365C04B2237/368C04B2237/704Y10T428/12576Y10T428/12611Y10T428/12986Y10T428/24942Y10T428/2495Y10T428/24992Y10T428/31Y10T428/8305
    • Reliable, flaw-tolerant brittle materials are produced by incorporating layers under residual compression on the surface and throughout the bulk of the material that act to trap and contain the propagation of otherwise catastrophic cracking. The residual compression within these layers acts to reduce the stress intensity of the cracks, thereby causing them to arrest until further loading is provided. This highly desirable stable, subcritical crack growth mode persists with increased loading until the applied stress is large enough to drive the crack completely through compressive region, after which failure occurs. The exact level of stress needed to accomplish this is dictated by the architectural design of the compressive layers such that the material can be designed to have any minimum strength desired, within the limits of the materials system used. This results in a truncation of the strength distribution, such that there is virtually zero probability of failure below this minimum value, i.e. the material possesses a threshold strength. Consequently, sensitivity to flaws that would ordinarily cause catastrophic failure at stresses below the threshold strength is eliminated. Furthermore, the potential exists for the complete elimination of the strength variability, hence improving reliability, through the creation of nearly deterministic, i.e. single-valued, strengths by increasing the threshold strength above the stresses at which failure normally initiates from intrinsic flaws.
    • 通过在表面上以及整个材料的整个主体内引入残余压缩层来产生可靠的,耐缺陷的脆性材料,其作用是捕获并容纳其它灾难性裂纹的传播。 这些层内的残余压缩作用是降低裂纹的应力强度,从而使其停止,直至提供进一步的加载。 这种非常理想的稳定的亚临界裂纹扩展模式持续增加负载,直到施加的应力足够大以通过压缩区域完全驱动裂纹,之后发生故障。 实现这一点所需的精确应力水平由压缩层的结构设计决定,使得材料可以在所使用的材料系统的限度内被设计成具有所需的任何最小强度。 这导致强度分布的截断,使得在该最小值之下几乎没有故障概率为零,即该材料具有阈值强度。 因此,消除了通常在低于阈值强度的应力下导致灾难性故障的缺陷的敏感性。 此外,通过增加阈值强度高于通常从内在缺陷引发的应力的阈值强度,存在完全消除强度变异性,从而提高可靠性的潜力,通过产生几乎确定性的即单值的强度。
    • 8. 发明授权
    • Method for preparation of dense ceramic products
    • 致密陶瓷制品的制备方法
    • US5188780A
    • 1993-02-23
    • US687251
    • 1991-04-18
    • Frederick F. LangeBhaskar V. Velamakanni
    • Frederick F. LangeBhaskar V. Velamakanni
    • C04B35/622
    • C04B35/622
    • A method of preparing dense ceramic product is described, wherein a coagulated network of ceramic powder particles in water is formed and then treated to increase the volume fraction of particles, thereby forming a water-saturated powder compact. The compact is formed into a desired shape and fired to provide the dense ceramic product. A coagulated network may advantageously be formed by mixing a ceramic powder with water at a pH that produces a net surface charge, to form a dispersed slurry and adding a sufficient amount of salt to the dispersed slurry to cause particles within the slurry to form the coagulated network. In view of the unique rheological properties of the powder compacts prepared from coagulated networks of ceramic powder particles, the compact may be processed into complex, near-net-shaped forms by introducing the compact into a mold and subjecting the mold to vibration, whereby the compact adopts the shape of the mold; once removed from the mold, the compact retains its shape without distortion.
    • 描述了一种制备致密陶瓷产品的方法,其中形成水中的陶瓷粉末颗粒的凝结网络,然后处理以增加颗粒的体积分数,从而形成水饱和粉末压块。 将压块形成为所需的形状并烧制以提供致密的陶瓷产品。 可以有利地通过在产生净表面电荷的pH下混合陶瓷粉末和水来形成分散的浆料并向分散的浆料中加入足够量的盐以使浆料内的颗粒形成凝固的 网络。 鉴于由陶瓷粉末颗粒的凝结网络制备的粉末压块的独特的流变特性,通过将模具引入模具中并使模具受到振动,可以将压块加工成复杂的近净形状,由此 紧凑型采用模具的形状; 一旦从模具中取出,紧凑件保持其形状而不变形。