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1. 发明授权

US07716802B2 Method for machining using sacrificial supports 有权
标题翻译：使用牺牲支架加工的方法
公开(公告)号：US07716802B2
公开(公告)日：2010-05-18
申请号：US11324462
申请日：2006-01-03
申请人： Eric J. Stern , Amy M. Helvey , Christopher H. Swallow
发明人： Eric J. Stern , Amy M. Helvey , Christopher H. Swallow
IPC分类号： B23P17/00
CPC分类号： B26F3/004 , B22F3/105 , B22F5/00 , B23K15/0086 , B23K26/32 , B23K26/34 , B23K2103/04 , B23K2103/10 , B23K2103/14 , B23K2103/50 , B33Y70/00 , B33Y80/00 , Y10T29/4981
摘要： The present application is directed to a process for forming a machined part. The process comprises providing a substrate and depositing a rough part on the substrate. One or more sacrificial supports are deposited adjacent to the rough part on the substrate. All or a portion of the one or more sacrificial supports and a portion of the rough part are removed. Additional embodiments are directed to aircraft part assemblies, and aircraft parts made by the above process.
摘要翻译：本申请涉及用于形成加工部件的工艺。该方法包括提供基底并在基底上沉积粗糙部分。一个或多个牺牲载体沉积在基底上的粗糙部分附近。一个或多个牺牲支撑件的一部分或粗糙部分的一部分被去除。另外的实施例涉及飞机部件组件和通过上述过程制造的飞机部件。

2. 发明授权

US07694867B2 Solid state joining method for continuous structures 有权
标题翻译：连续结构的固态接合方法
公开(公告)号：US07694867B2
公开(公告)日：2010-04-13
申请号：US11837372
申请日：2007-08-10
申请人： Christopher H. Swallow , Eric J. Stern
发明人： Christopher H. Swallow , Eric J. Stern
IPC分类号： B23K20/12
CPC分类号： B23K20/122 , B23K20/127 , B23K20/128 , B23K20/1295 , B23K28/02 , B23K2101/006 , F16B5/08 , Y10T403/477 , Y10T403/479 , Y10T428/24273
摘要： Under one step of one embodiment of a solid state method for joining structures, angled edges of at least two structures are disposed adjacent to one another. In another step, a plurality of angled joining members are disposed adjacent to one another between the adjacent angled edges of the at least two structures. In still another step, the angled joining members are welded between the adjacent angled edges of the at least two structures. In yet another step, at least one hole is formed into and extended between adjacent edges of the welded angled joining members. In an additional step, a plug member is forced at least partially into the at least one hole.
摘要翻译：在用于接合结构的固态方法的一个实施例的一个步骤中，至少两个结构的成角度的边缘彼此相邻地设置。在另一步骤中，多个成角度的连接构件在至少两个结构的相邻的倾斜边缘之间彼此相邻地设置。在又一步骤中，成角度的连接构件焊接在至少两个结构的相邻的倾斜边缘之间。在另一步骤中，至少一个孔形成并且在焊接的成角度连接构件的相邻边缘之间延伸。在附加步骤中，插塞构件被迫至少部分地进入至少一个孔。

3. 发明申请

US20100119771A1 SOLID STATE JOINING METHOD FOR CONTINUOUS STRUCTURES 有权
标题翻译：连续结构的固态接合方法
公开(公告)号：US20100119771A1
公开(公告)日：2010-05-13
申请号：US12693195
申请日：2010-01-25
申请人： Christopher H. Swallow , Eric J. Stern
发明人： Christopher H. Swallow , Eric J. Stern
IPC分类号： B32B3/10
CPC分类号： B23K20/122 , B23K20/127 , B23K20/128 , B23K20/1295 , B23K28/02 , B23K2101/006 , F16B5/08 , Y10T403/477 , Y10T403/479 , Y10T428/24273
摘要： An assembly may include at least two structures having angled edges disposed adjacent to one another forming a first gap between the at least two structures. A plurality of angled joining members may be linear friction welded adjacent to one another between the adjacent angled edges of the at least two structures in the first gap. A second gap may be disposed between the plurality of linear friction welded angled joining members. At least one hole may be disposed at a location of the second gap. The at least one hole may extend into and between adjacent edges of the welded angled joining members, and may extend into and between the adjacent angled edges of the at least two structures. A plug member may be rotary friction welded at least partially into the at least one hole.
摘要翻译：组件可以包括至少两个结构，其具有彼此相邻设置的成角度的边缘，在至少两个结构之间形成第一间隙。多个成角度的连接构件可以在第一间隙中的至少两个结构的相邻成角度的边缘之间彼此相邻地进行线性摩擦焊接。第二间隙可以设置在多个线性摩擦焊接的角度接合构件之间。至少一个孔可以设置在第二间隙的位置处。至少一个孔可以延伸到焊接的成角度的连接构件的相邻边缘之中并在其中，并且可以延伸到至少两个结构的相邻成角度的边缘之中并且在其中。插塞构件可以至少部分地旋转摩擦焊接到至少一个孔中。

4. 发明申请

US20090041539A1 SOLID STATE JOINING METHOD FOR COINTINUOUS STRUCTURES 有权
标题翻译：固态结构的固态接合方法
公开(公告)号：US20090041539A1
公开(公告)日：2009-02-12
申请号：US11837372
申请日：2007-08-10
申请人： Christopher H. Swallow , Eric J. Stern
发明人： Christopher H. Swallow , Eric J. Stern
IPC分类号： B29C65/74
CPC分类号： B23K20/122 , B23K20/127 , B23K20/128 , B23K20/1295 , B23K28/02 , B23K2101/006 , F16B5/08 , Y10T403/477 , Y10T403/479 , Y10T428/24273
摘要： Under one step of one embodiment of a solid state method for joining structures, angled edges of at least two structures are disposed adjacent to one another. In another step, a plurality of angled joining members are disposed adjacent to one another between the adjacent angled edges of the at least two structures. In still another step, the angled joining members are welded between the adjacent angled edges of the at least two structures. In yet another step, at least one hole is formed into and extended between adjacent edges of the welded angled joining members. In an additional step, a plug member is forced at least partially into the at least one hole.
摘要翻译：在用于接合结构的固态方法的一个实施例的一个步骤中，至少两个结构的成角度的边缘彼此相邻地设置。在另一步骤中，多个成角度的连接构件在至少两个结构的相邻的倾斜边缘之间彼此相邻地设置。在又一步骤中，成角度的连接构件焊接在至少两个结构的相邻的倾斜边缘之间。在另一步骤中，至少一个孔形成并且在焊接的成角度连接构件的相邻边缘之间延伸。在附加步骤中，插塞构件被迫至少部分地进入至少一个孔。

5. 发明申请

US20110042445A1 METHODS FOR WELDING SELF-FIXTURED PREFORMS AND ASSOCIATED METHOD 有权
标题翻译：焊接自熔型材料和相关方法的方法
公开(公告)号：US20110042445A1
公开(公告)日：2011-02-24
申请号：US12917011
申请日：2010-11-01
申请人： Kevin T. Slattery , Christopher H. Swallow
发明人： Kevin T. Slattery , Christopher H. Swallow
IPC分类号： B23K20/12
CPC分类号： B23K20/126
摘要： An assembly for positioning a structural assembly for friction stir welding, and a system and method for friction stir welding the structural assembly are provided. The assembly includes a substrate defining a recessed pattern therein, and at least one structural member positioned within the recessed pattern to at least partially secure the structural member therein. The structural member is positioned adjacent to the substrate and within the recessed pattern such that the substrate and structural member are formed of materials capable of being friction stir welded together.
摘要翻译：提供了一种用于定位用于摩擦搅拌焊接的结构组件的组件，以及用于摩擦搅拌焊接结构组件的系统和方法。组件包括在其中限定凹陷图案的基底和定位在凹形图案内的至少一个结构构件，以至少部分地将结构构件固定在其中。结构构件定位成与衬底相邻并且在凹形图案内，使得衬底和结构构件由能够被摩擦搅拌焊接在一起的材料形成。

6. 发明授权

US07946469B2 Methods for welding self-fixtured preforms and associated method 有权
标题翻译：焊接自固定预制件的方法及相关方法
公开(公告)号：US07946469B2
公开(公告)日：2011-05-24
申请号：US12917011
申请日：2010-11-01
申请人： Kevin T. Slattery , Christopher H. Swallow
发明人： Kevin T. Slattery , Christopher H. Swallow
IPC分类号： B23K20/12
CPC分类号： B23K20/126
摘要： An assembly for positioning a structural assembly for friction stir welding, and a system and method for friction stir welding the structural assembly are provided. The assembly includes a substrate defining a recessed pattern therein, and at least one structural member positioned within the recessed pattern to at least partially secure the structural member therein. The structural member is positioned adjacent to the substrate and within the recessed pattern such that the substrate and structural member are formed of materials capable of being friction stir welded together.
摘要翻译：提供了一种用于定位用于摩擦搅拌焊接的结构组件的组件，以及用于摩擦搅拌焊接结构组件的系统和方法。组件包括在其中限定凹陷图案的基底和定位在凹形图案内的至少一个结构构件，以至少部分地将结构构件固定在其中。结构构件定位成与衬底相邻并且在凹形图案内，使得衬底和结构构件由能够被摩擦搅拌焊接在一起的材料形成。

7. 发明授权

US07891535B2 Method of making tailored blanks using linear friction welding 有权
标题翻译：使用线性摩擦焊制作定制坯料的方法
公开(公告)号：US07891535B2
公开(公告)日：2011-02-22
申请号：US11249865
申请日：2005-10-13
申请人： Kevin T. Slattery , Christopher H. Swallow , Loren J. Strahm
发明人： Kevin T. Slattery , Christopher H. Swallow , Loren J. Strahm
IPC分类号： B23K20/12
CPC分类号： B23K20/1205 , B23K2101/185 , B23K2101/24
摘要： A method of making a tailored blank comprising the following steps: (a) friction welding first and second structural members together at a substantially right angle with respect to each other to form an intersection comprising a first joining surface formed by adjoining bottom faces of the first and second structural members, and a second joining surface formed by an angled face of the first structural member that is disposed at a first oblique angle relative to the bottom face of the first structural member; (b) friction welding the first joining surface of the intersection to a first portion of a surface of a base member; and (c) concurrently linear friction welding first and second joining surfaces of a third structural member to the second joining surface of the intersection and to a second portion of the surface of the base member respectively.
摘要翻译：一种制造定制坯料的方法，包括以下步骤：（a）将第一和第二结构构件以相对于彼此基本上直角的角度摩擦焊接在一起，以形成交点，该交点包括由第一和第二结构构件的相邻底面形成的第一接合表面第二结构构件和由第一结构构件的倾斜面相对于第一结构构件的底面以第一倾斜角度设置的第二接合面; （b）将交点的第一接合表面摩擦焊接到基体表面的第一部分; 以及（c）将第三结构构件的第一和第二接合表面同时线性摩擦焊接到所述交叉点的第二接合表面和所述基座构件的表面的第二部分。

8. 发明授权

US07841504B2 Apparatus and system for welding self-fixtured preforms and associated method 有权
标题翻译：用于焊接自固定预制件的装置和系统及相关方法
公开(公告)号：US07841504B2
公开(公告)日：2010-11-30
申请号：US10946267
申请日：2004-09-21
申请人： Kevin T. Slattery , Christopher H. Swallow
发明人： Kevin T. Slattery , Christopher H. Swallow
IPC分类号： B23K20/12
CPC分类号： B23K20/126
摘要： An assembly for positioning a structural assembly for friction stir welding, and a system and method for friction stir welding the structural assembly are provided. The assembly includes a substrate defining a recessed pattern therein, and at least one structural member positioned within the recessed pattern to at least partially secure the structural member therein. The structural member is positioned adjacent to the substrate and within the recessed pattern such that the substrate and structural member are formed of materials capable of being friction stir welded together.
摘要翻译：提供了一种用于定位用于摩擦搅拌焊接的结构组件的组件，以及用于摩擦搅拌焊接结构组件的系统和方法。组件包括在其中限定凹陷图案的基底和定位在凹形图案内的至少一个结构构件，以至少部分地将结构构件固定在其中。结构构件定位成与衬底相邻并且在凹形图案内，使得衬底和结构构件由能够被摩擦搅拌焊接在一起的材料形成。

9. 发明申请

US20080185420A1 Apparatus and Method for Removing Weld Flash 有权
标题翻译：用于去除焊接闪光的装置和方法
公开(公告)号：US20080185420A1
公开(公告)日：2008-08-07
申请号：US11672141
申请日：2007-02-07
申请人： Christopher H. Swallow , Ryan L. Hanks
发明人： Christopher H. Swallow , Ryan L. Hanks
IPC分类号： B23K37/08
CPC分类号： B23K37/08 , B23K20/1205
摘要： An apparatus and method for removing weld flash from a structural assembly are provided. The apparatus generally includes a tool with a head that defines an edge and first and second opposite surfaces disposed at an angle converging toward the edge. A shaft, which extends from the first surface of the head, is configured to be engaged to a shaft holder of an actuation device so that the head extends from the actuation device and is configured to lift the flash from a surface of the assembly as the tool is moved in a path along a surface of the assembly with the edge contacting the flash.
摘要翻译：提供一种用于从结构组件移除焊接闪光的装置和方法。该装置通常包括具有限定边缘的头部的工具和以朝向边缘收敛的角度设置的第一和第二相对表面。从头部的第一表面延伸的轴构造成与致动装置的轴保持器接合，使得头部从致动装置延伸并且构造成从组件的表面抬起闪光工具沿着组件的表面的路径移动，边缘接触闪光灯。

10. 发明授权

US08851357B2 Apparatus and method for removing weld flash 有权
标题翻译：消除焊接闪光的设备和方法
公开(公告)号：US08851357B2
公开(公告)日：2014-10-07
申请号：US11672141
申请日：2007-02-07
申请人： Christopher H. Swallow , Ryan L. Hanks
发明人： Christopher H. Swallow , Ryan L. Hanks
IPC分类号： B23K31/10 , B23K20/12 , B23K37/08
CPC分类号： B23K37/08 , B23K20/1205
摘要： An apparatus and method for removing weld flash from a structural assembly are provided. The apparatus generally includes a tool with a head that defines an edge and first and second opposite surfaces disposed at an angle converging toward the edge. A shaft, which extends from the first surface of the head, is configured to be engaged to a shaft holder of an actuation device so that the head extends from the actuation device and is configured to lift the flash from a surface of the assembly as the tool is moved in a path along a surface of the assembly with the edge contacting the flash.
摘要翻译：提供一种用于从结构组件移除焊接闪光的装置和方法。该装置通常包括具有限定边缘的头部的工具和以朝向边缘收敛的角度设置的第一和第二相对表面。从头部的第一表面延伸的轴构造成与致动装置的轴保持器接合，使得头部从致动装置延伸并且构造成从组件的表面抬起闪光工具沿着组件的表面的路径移动，边缘接触闪光灯。

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