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    • 1. 发明授权
    • Method for foam casting using three-dimensional molds
    • 使用三维模具进行泡沫铸造的方法
    • US06531078B2
    • 2003-03-11
    • US09792039
    • 2001-02-26
    • Eino LaineKay RökmanHanna RahialaJonathan GeorgeAndrea Grosso
    • Eino LaineKay RökmanHanna RahialaJonathan GeorgeAndrea Grosso
    • B28B126
    • D21F11/002
    • Disclosed is a method of producing a non-woven web of fibrous or particulate material comprising: formation of a foam slurry; deposition of that slurry onto a foraminous element having a three-dimensional mold; and formation of a web having a three-dimensional shape that is not substantially planar by removal of foam from the slurry through the foraminous element and drying the web. An apparatus therefor is also disclosed. The method may be used in production a variety of products, including automotive pleated fluid and air filters, pleated heating and/or air conditioning (HVAC) filters, shaped breathing mask filters and bacterial filters, laminated cleaning products with super-absorbent middle layers, such as a mop wipe shape to fit a cleaning mop head, and other products.
    • 公开了一种生产纤维或颗粒材料的无纺网的方法,包括:形成泡沫浆料; 该浆料沉积到具有三维模具的多孔元件上; 以及通过通过有孔元件从浆料中除去泡沫并干燥纸幅,形成具有基本不平坦的三维形状的幅材。 还公开了一种其设备。 该方法可用于生产各种产品,包括汽车打褶液和空气过滤器,打褶加热和/或空调(HVAC)过滤器,成型呼吸面罩过滤器和细菌过滤器,具有超吸收性中间层的层压清洁产品, 如拖把擦拭形状,以适应清洁拖把头等产品。
    • 3. 发明授权
    • Foam process web production with foam dilution
    • US06444088B1
    • 2002-09-03
    • US09779628
    • 2001-02-09
    • Kay RökmanJuhani Jansson
    • Kay RökmanJuhani Jansson
    • D21F102
    • A nonwoven web of fibrous material is made by the foam process using a manifold of a particular construction. The manifold has a casing with first and second opposite ends including an inlet for a foam-fiber-surfactant slurry at the first end, and optionally a valved outlet at the second end. A center section of the manifold casing has a (e.g. rectangular) cross-section that becomes smaller moving from an inlet toward the outlet. First and second substantially closed side walls, a porous front wall having an effective length, and a back wall opposite the front wall, are provided for the center section, the walls planar or curved. Any suitable structures are provided for introducing a second (e.g. substantially fiber-free, or a fiber-foam slurry) foam into the center section through the back wall. Pressure sensors penetrating one or both of the side walls may sense the pressure within the center section, and automatically control the introduction of slurry into the inlet, withdrawal through the outlet, and/or introduction of the second foam into/through the back wall, so as to maintain the basis weight of the foam-fiber slurry passing through the front wall substantially constant along the effective length of the front wall.
    • 4. 发明授权
    • Chopped strand non-woven mat production
    • 剁丝无纺布毡生产
    • US06767851B1
    • 2004-07-27
    • US09543534
    • 2000-04-05
    • Kay RökmanJuhani JanssonHarri KostamoJuha Bohm
    • Kay RökmanJuhani JanssonHarri KostamoJuha Bohm
    • D04H500
    • D21H13/40D04H1/593D04H1/64D04H1/72D04H1/732D21H13/14D21H13/18D21H13/24D21H13/26D21H13/50D21H15/02D21H21/16Y10T442/2402Y10T442/30Y10T442/60Y10T442/614Y10T442/619
    • A non-woven mat useful for a wide variety of purposes, including forming reinforced resin products, is produced in a manner having different specific uses of, and advantages over, conventional chopped strand mats and conventional glass tissue. The mat is preferably made by the foam process (but may be made by the liquid process), and at speeds well in excess of 60 m./min., and has a substantially uniform construction even when low density (e.g. 100 g/m2 or less). At least 20% (preferably at least 85%) of the fibers are in fiber bundles with between 5-450 fibers/bundle. The fibers (typically at least 85%) have a length between 5-100 mm, preferably 7-50 mm, substantially the same as the length of the fiber bundle they are in. The fibers are preferably held in the bundles by substantially non-water soluble sizing, such as epoxy resin or PVOH. The fibers in the bundles typically have diameters of approximately 7-500 microns, preferably about 7-35 microns. The bundles may comprise at least 10% reinforcing fibers, such as glass, aramid or acrylic.
    • 用于各种目的的无纺布垫,包括形成增强树脂产品,以与常规短切纤维毡和传统玻璃纸组织不同的特定用途和优点的方式生产。 垫优选通过泡沫方法制造(但可以通过液体方法制成),并且速度优于60m /分钟,并且即使当低密度(例如100g / m 2)时也具有基本均匀的结构 <2>以下)。 至少20%(优选至少85%)的纤维是纤维束,其中5-450纤维/束。 纤维(通常为至少85%)的长度为5-100mm,优选为7-50mm,基本上与其所处的纤维束的长度相同。纤维优选通过基本上不变的纤维束保持在束中, 水溶性上浆,如环氧树脂或PVOH。 束中的纤维通常具有约7-500微米的直径,优选约7-35微米。 束可以包括至少10%的增强纤维,例如玻璃,芳族聚酰胺或丙烯酸。