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    • 1. 发明授权
    • Method and apparatus for making staggered blade edge connectors
    • 用于制造交错刀片边缘连接器的方法和装置
    • US5567295A
    • 1996-10-22
    • US180175
    • 1994-01-11
    • Deepak N. SwamyVictor K. Pecone
    • Deepak N. SwamyVictor K. Pecone
    • C07K14/71G01N33/566G01N33/74H05K1/11H05K3/00H05K3/24C25D5/02
    • H05K3/242C25D17/005H05K1/117H05K2201/094H05K2203/175H05K3/0047H05K3/0052
    • An inexpensive method for fabricating a staggered edge connector for a circuit board. The method is cost effective and includes numerous advantages over the prior art, including allowing more area for signal routing and removing the problems associated with capacitive stubs on edge connector traces associated with prior art designs. The method begins with creating a staggered plurality of blades or fingers. A plating bus is formed on these staggered blades by connecting a gold plating bus to one of the contact pads and then shorting together or connecting the signal lines via a shorting bus. The shorting bus is placed flush with the innermost edge of the edge connector well outside of the actual wipe area of the connectors. The board then undergoes a standard semi-additive process, as well as a final etch and subsequent gold plating. The shorting bar is then drilled out. Due to the placement of the shorting bar flush with the innermost edge of the edge connectors, the resultant vias do not occupy valuable signal routing area. Further, the drilling operation does not produce any capacitive stubs, thereby alleviating any cosmetic or performance problems associated with capacitive stubs, while not adding any additional time or cost to the board.
    • 一种用于制造用于电路板的交错边缘连接器的廉价方法。 该方法具有成本效益,并且包括与现有技术相比的许多优点,包括允许更多的区域用于信号路由并且消除与现有技术设计相关联的边缘连接器迹线上的电容性短截线相关联的问题。 该方法开始于产生交错的多个刀片或手指。 通过将镀金母线连接到接触焊盘中的一个,然后通过短路总线短路或连接信号线,在这些交错的刀片上形成电镀母线。 短路总线与连接器的实际擦拭区域外部的边缘连接器的最内边缘齐平。 然后该板经历标准的半添加工艺,以及最终蚀刻和随后的镀金。 然后钻出短路棒。 由于短路棒与边缘连接器的最内边缘齐平,所产生的通孔不占用有价值的信号路由区域。 此外,钻孔操作不产生任何电容性短截线,从而减轻与电容性短截线相关的任何化妆品或性能问题,同时不向板增加任何额外的时间或成本。
    • 2. 发明授权
    • Anisotropic interconnect methodology for cost effective manufacture of
high density printed wiring boards
    • 用于高密度印刷电路板的成本有效的制造的各向异性互连方法
    • US5576519A
    • 1996-11-19
    • US409289
    • 1995-03-23
    • Deepak N. Swamy
    • Deepak N. Swamy
    • B23K35/02H05K3/00H05K3/34H05K3/36H05K3/40H05K3/46H05K1/14
    • H05K3/462B23K35/0222H05K3/3436H05K3/368B23K35/025H05K1/0272H05K2201/09536H05K2201/10378H05K2201/10424H05K2203/0376H05K2203/043H05K2203/0554H05K2203/0568H05K3/0032H05K3/3484H05K3/4069H05K3/4623Y02P70/613Y10T29/49144Y10T29/49165Y10T29/49222
    • An interconnect sheet for connecting multiple layers of a circuit board for the manufacture of high interconnect density PWBs. The interconnect sheet preferably comprises an area array grid of 0.003 inch solder columns having a 0.006 inch pitch. The interconnect sheet is preferably used to attach two or more multi-layer boards by placing one sheet at every interconnect surface. This interconnect mechanism has an advantage of redundancy of contact and therefore lower susceptibility to failure than other methods. The interconnect sheet of the present invention also offers a large tolerance for registration error without shorting adjacent pads. The preferred method of fabrication of the interconnect sheet begins with creating equally spaced holes through a 0.5 ounce double sided laminate comprising a dielectric sheet and copper plates on either side of the dielectric. These holes are filled with solder paste and the sheet undergoes a baking process to shrink the paste. The remaining copper is then etched away using an alkaline etcher. The solder essentially acts as its own etch resist and thus remains. The solder is then reflowed causing it to ball, thus forming an interconnect sheet comprising a dielectric with a plurality of solder balls arranged throughout the dielectric.
    • 用于连接多层电路板以用于制造高互连密度PWB的互连片。 互连片优选地包括具有0.006英寸间距的0.003英寸焊料柱的面阵列栅格。 互连片优选用于通过在每个互连表面放置一个片来附接两个或更多个多层板。 这种互连机构具有接触冗余的优点,因此比其它方法具有较低的故障敏感性。 本发明的互连片材还提供了对配准误差的大容差,而不会使邻近的衬垫短路。 制造互连片的首选方法是从电介质片和电介质两侧的铜板上形成等距隔开的孔,通过0.5盎司双面层压板。 这些孔填充有焊膏,并且片材经历烘烤处理以收缩糊料。 然后使用碱蚀刻器将剩余的铜蚀刻掉。 焊料基本上充当其自身的抗蚀剂,因此保留。 然后焊料回流使其成球,从而形成包括电介质的互连片,多个焊球布置在整个电介质中。
    • 7. 发明授权
    • Anisotropic interconnect methodology for cost effective manufacture of
high density printed circuit boards
    • 用于高密度印刷电路板的成本有效的制造的各向异性互连方法
    • US5456004A
    • 1995-10-10
    • US177055
    • 1994-01-04
    • Deepak N. Swamy
    • Deepak N. Swamy
    • B23K35/02H05K3/00H05K3/34H05K3/36H05K3/40H05K3/46H01K3/10
    • H05K3/462B23K35/0222H05K3/3436H05K3/368B23K35/025H05K1/0272H05K2201/09536H05K2201/10378H05K2201/10424H05K2203/0376H05K2203/043H05K2203/0554H05K2203/0568H05K3/0032H05K3/3484H05K3/4069H05K3/4623Y02P70/613Y10T29/49144Y10T29/49165Y10T29/49222
    • An interconnect sheet for connecting multiple layers of a circuit board for the manufacture of high interconnect density PWBs. The interconnect sheet preferably comprises an area array grid of 0.003 inch solder columns having a 0.006 inch pitch. The interconnect sheet is preferably used to attach two or more multi-layer boards by placing one sheet at every interconnect surface. This interconnect mechanism has an advantage of redundancy of contact and therefore lower susceptibility to failure than other methods. The interconnect sheet of the present invention also offers a large tolerance for registration error without shorting adjacent pads. The preferred method of fabrication of the interconnect sheet begins with creating equally spaced holes through a 0.5 ounce double sided laminate comprising a dielectric sheet and copper plates on either side of the dielectric. These holes are filled with solder paste and the sheet undergoes a baking process to shrink the paste. The remaining copper is then etched away using an alkaline etcher. The solder essentially acts as its own etch resist and thus remains. The solder is then reflowed causing it to ball, thus forming an interconnect sheet comprising a dielectric with a plurality of solder balls arranged throughout the dielectric.
    • 用于连接多层电路板以用于制造高互连密度PWB的互连片。 互连片优选地包括具有0.006英寸间距的0.003英寸焊料柱的面阵列栅格。 互连片优选用于通过在每个互连表面放置一个片来附接两个或更多个多层板。 这种互连机构具有接触冗余的优点,因此比其它方法具有较低的故障敏感性。 本发明的互连片材还提供了对配准误差的大容差,而不会使邻近的衬垫短路。 制造互连片的首选方法是从电介质片和电介质两侧的铜板上形成等距隔开的孔,通过0.5盎司双面层压板。 这些孔填充有焊膏,并且片材经历烘烤处理以收缩糊料。 然后使用碱蚀刻器将剩余的铜蚀刻掉。 焊料基本上充当其自身的抗蚀剂,因此保留。 然后焊料回流使其成球,从而形成包括电介质的互连片,多个焊球布置在整个电介质中。